Thermo-electrochemical cells (also known as thermocells, TECs) represent a promising technology for harvesting and exploiting low-grade waste heat (<100–150 °C) ubiquitous in the modern environment. Based on temperature-dependent redox reactions and ion diffusion, emerging liquid-state thermocells convert waste heat energy into electrical energy, generating power at low costs, with minimal material consumption and negligible carbon footprint. Recent developments in thermocell performances are reviewed in this article with specific focus on new redox couples, electrolyte optimisation towards enhancing power output and operating temperature regime and the use of carbon and other nanomaterials for producing electrodes with high surface area for increasing current density and device performance. The highest values of output power and cell potentials have been achieved for the redox ferri/ferrocyanide system and Co^2+/3+, with great opportunities for further development in both aqueous and non-aqueous solvents. New thermoelectric applications in the field include wearable and portable electronic devices in the health and performance-monitoring sectors; using body heat as a continuous energy source, thermoelectrics are being employed for long-term, continuous powering of these devices. Energy storage in the form of micro supercapacitors and in lithium ion batteries is another emerging application. Current thermocells still face challenges of low power density, conversion efficiency and stability issues. For waste-heat conversion (WHC) to partially replace fossil fuels as an alternative energy source, power generation needs to be commercially viable and cost-effective. Achieving greater power density and operations at higher temperatures will require extensive research and significant developments in the field.

An important direction in the development of energy saving policy is harvesting and conversion into electricity of low-grade waste heat. The present paper is devoted to the improvement of the efficiency of thermo-electrochemical cells based on carbon fiber electrodes and potassium ferri-/ferrocyanide redox electrolyte. The influence of the carbon fiber electrode surface modification (magnetron deposition of silver and titanium or infiltration implantation of nanoscale titanium oxide) on the output power and parameters of the impedance equivalent scheme of a thermo-electrochemical cell has been studied. Two kinds of cell designs (a conventional electrochemical cell with a salt bridge and a coin cell-type body) were investigated. It was found that the nature of the surface modification of electrodes can change the internal resistance of the cell by three orders of magnitude. The dependence of the equivalent scheme parameters and output power density of the thermoelectric cell on the type of electrode materials was presented. It was observed that the maximum power for carbon fiber modified with titanium metal and titanium oxide was 25.2 mW/m² and the efficiency was 1.37%.

The importance of promising composites in modern materials science is constantly increasing. The use of various fillers or additives is associated with their influence not only on the defining properties of the composite, but also on physical and mechanical characteristics of the material. In this case, the distribution of the additive and its wetting with a polymer play an important role. The problem highlighted in this article is the influence of different copper-containing fillers (copper (II) sulphate powder, micro-sized copper (II) oxide powder, and nano-structured copper (II) oxide-based hollow microspheres) on the technological and physical–mechanical properties of the composites based on polylactic acid (PLA). The hollow microspheres of copper (II) oxide have been obtained by ultrasonic spray atomization via pyrolysis of copper (II) nitrate. The structure of the copper-based additives has been studied using X-ray diffraction, scanning electron microscopy, and static light scattering. For the PLA-composites, scanning electron microscopy, differential scanning calorimetry, stress-strain properties testing, and density analysis have been performed. The plasticizing effect of polycaprolactone and polyethylene glycol has been studied for the highly filled PLA/CuSO₄ composite. The samples of PLA with over 2 wt.% of CuO microspheres have a full volume-filling and percolation structure of the additive’s particles. Due to the regular spherical shape of the particles and a lower specific volume, CuO hollow microspheres are uniformly distributed in the PLA matrix acting as a structuring and reinforcing modifier. Differential scanning analysis showed heterogeneous crystallization on CuO particles with an increase in the degree of crystallinity and the melting point of the polymer. It has been shown that the pre-masterbatching technology and adding plasticizers to obtain PLA composites contribute minimizing defects and enhance mechanical properties.

Blast furnace slag is a key large-tonnage waste product of metallurgical production, which is considered to be a promising alternative material in construction. In order to determine the scope of potential use of slag as a marketable product, it is necessary to study its structure and composition, which is determined by means of modern analytical instrumental methods. This paper analyzes the application of Fourier transform infrared spectroscopy (FTIR) and chemometrics methods to develop calibration models for identifying pelletized slag by elemental composition. In a comparative analysis of FTIR-spectra of slag the characteristic frequencies of absorption bands responsible for the content of calcite, silicates and aluminosilicates in the composition of samples were determined. Multivariate regression methods (principal components regression, partial least squares regression) and data of elemental composition results by EDX method were used to develop calibration models for determining elemental composition of granulated blast furnace slag. Using the developed PLS models with high performance (R² from 0.91 to 0.96 for different components), the prediction of the elemental composition (Ca, Si, O, Mg) of the test sample was carried out and a low deviation of the prediction in contrast to the EDX reference data was obtained. The use of PLS calibration models for rapid and nondestructive determination of the quantitative content of components of the composition of granulated blast furnace slag has been proposed.

Pyroxene glass-ceramic enamels based on combinations of blast furnace slag and some additives were produced and investigated. The batch compositions and technological regimes of enameling were developed to produce high temperature protective coatings for carbon steel (ASTM 1010/1008). The composition of raw materials was selected to match the values of the thermal expansion coefficients of the glass-ceramic coating (~11∙10⁻⁶ K⁻¹) and metal substrate (~12∙10⁻⁶ K⁻¹) taking into account the temperatures of fluidization (T_f ~ 800°) and crystallization (T_c = 850−1020 °C) of the corresponding glasses. The covered and thermally treated samples of carbon steel were produced using single-layer enameling technology and investigated to specify structure, phase composition and properties of the coating and coating-steel interface. The obtained coatings were characterized with excellent adhesion to the steel (impact energy ~3 J) and protective properties. The closed porous structure of the coatings promoted low thermal conductivity (~1 W/(m·K)) and high (up to 1000 °C) thermal resistance, whereas the pyroxene-like crystalline phases supported high wear and chemical resistance as well as micro-hardness (~480 MPa) and thermal shock resistance (>30 cycles of 23–700 °C). The obtained cheap coatings and effective protective coatings could be used at the temperatures up to 1100 °C in the corrosive atmosphere and under the action of abrasive particles.