During the present study, a double groove texture was designed on the surface of a piston ring to improve the sealing performance between the piston ring and cylinder liner. The experimental design method was used to fabricate the test plan according to the groove width, depth, and spacing. By using the thermal–structural coupling analysis method, the finite element analysis of the standard piston ring and the textured piston ring was carried out to simulate the deformation state of the cylinder liner system of the piston ring group during the working stroke. The piston rings with different parameters designed by the test scheme were manufactured by wire electrical discharge machining, and the self-made experiment device carried out the sealing test. The results showed that the groove texture could improve the sealing performance of the piston ring, and the analyzed results demonstrated that the groove texture had little effect on the maximum deformation of the piston ring. Still, it could significantly reduce the minimum deformation of the piston ring group. A piston ring with groove texture would improve the sealing performance and reduce the deformation during the work stroke. During the test, the average deformation of the No.7 piston ring group, with a groove depth of 1 mm, a groove width of 0.5 mm, and a groove spacing of 0.1 mm, was the smallest, about 29.6% lower than that of the standard piston ring group. The sealing performance of the No.7 piston ring group was the best, and the reduction rate of the top gas leakage rate was 52.18%. During the present study, the sealing performance of the piston ring was improved by designing the grooved structure on the piston ring surface, thereby improving the fuel economy and power performance of the engine. The present study could provide a reference for the engineering field to design a piston ring with high sealing performance.
To improve the friction and wear performance of the piston-cylinder liner friction pair, inspired by earthworms and leeches, 27 kinds of pistons with cylindrical pit arrays are designed and processed. Through a friction test, four superior textured pistons are optimized, and wear, life and thermal imaging tests are performed. Finite element analysis of the friction pair model is performed, and the friction and wear mechanisms are discussed. The results show that the pistons with cylindrical pit arrays have excellent friction and wear performance, less heat generation by friction, longer lives and less scratches on the cylinder liner. The temperature of the optimized textured pistons was reduced by around 5–10 °C. The wear amount of some textured pistons was reduced by over 50%, resulting in an improvement in their lifespan of at least 30% or more. The results of the finite element analysis indicate that the textured piston exhibited reduced deformation and favorable stress–strain distribution and satisfied the required contact pressure.
This study presents a comprehensive three-dimensional finite element modeling and parametric analysis of composite beam-to-column joints in steel–timber composite structures. The investigation encompassed a variety of shear connector configurations, end plate designs, and bolt dimensions, aiming to elucidate their respective influences on the structural performance and behavior of these joints. Through meticulous numerical simulation, this research sought to enhance the understanding of the interactions and load transfer mechanisms within composite connections, thereby contributing to the optimization of design practices in the field of structural engineering. The load–displacement relationship for timber–steel composite joints subjected to monotonic loading was investigated using ABAQUS 6.14 software. This study systematically analyzed the effects of various parameters, including different configurations of shear connectors, end plate thicknesses, and bolt dimensions, on the overall performance of the joints. Through this comprehensive numerical analysis, the research aimed to provide deeper insights into the mechanical behavior and structural integrity of these composite connections under the applied loading conditions. A non-linear finite element model of timber was developed and verified with the results of the experiment in this study. The findings are discussed in detail, highlighting the intricate relationships between the selected parameters and their respective effects on the performance and overall stability of the composite connections. This thorough evaluation aimed to enhance the understanding of how these variables interact within the context of composite joint design and behavior. Finally, design recommendations for composite structures, such as the dimensions of the bolt, end plate thickness, and different sizes of shear connectors are provided.