The new approach to obtaining ceramic materials in the Na2O–CaO–SiO2–P2O5 system based on the binder—an aqueous solution of sodium silicate and filler—hydroxyapatite was shown in current research. After heat treatment at 500 °C and 700 °C, the ceramic samples included non-reacted hydroxyapatite Ca10(PO4)6(OH)2, β-rhenanite β-NaCaPO4 and sodium calcium silicophosphate Na2Ca4(PO4)2SiO4. An increase in temperature to 900 °C and 1100 °C allowed to obtain ceramic materials with the following phases: devitrite Na2Ca3Si6O16, β-rhenanite β-NaCaPO4, β-wollastonite β-CaSiO3, and silicon dioxide SiO2. The strength of ceramic samples rose with increasing temperature from ≈7.0 MPa (bending) and ≈7.2 MPa (compression) at 500 °C to ≈9.5 MPa (bending) and ≈31.6 MPa (compression) at 1100 °C. At the same time, the apparent density decreased from 1.71 g/cm3 to 1.15 g/cm3. The top of the compressive strength equal to 31.6 MPa was observed when the apparent density was 1.15 g/cm3. Obtained ceramics consisted of biocompatible phases, widely studied in the literature; thus, it confirms the possibility of using an aqueous solution of sodium silicate in medical materials science.
1 February 2022 in Journal of Industrial and Engineering Chemistry
The work is devoted to the creation of high-strength ceramic materials with technogenic waste fillers.Purpose: Investigation of the ceramic and composite production based on chemical and metallurgical wastes to create new types of high quality constructional ceramics.Methodology/approach: The use of refractory clay with the addition of high-iron bauxite sludge as the main raw material. Bauxite sludge functions in compositions with aluminosilicate raw materials at burning at 1100 to 1200 °С, reduce to sintering due to its melting at 1150 °С.Research findings: Refractory clay compositions with red mud in the amount of 20 to 50 % at the burning temperature of 1050 °С, provide the ceramic formation possessing the compressive strength 1.3 to 1.5 times higher than that of clay samples without additives, i.e., 91 and 122–132 MPa, respectively.Value: The obtained ceramic compositions based on red mud determine a production of high-strength anorthite and anorthite-helenite ceramics using dry pressing.