The conventional pneumatic soft robot has the problem of insufficient stiffness, while in the magnetorheological soft robot, the magnetic field provided by electromagnet has the disadvantage of oversized structure and poor flexibility. This paper presents a variable stiffness pneumatic soft robot based on magnetorheological grease (MRG) to solve these problems. Its three soft fingers cooperate with the adjustable gripper to adjust the gripping range for the robot hand, and it is used to provide gripping driving force through the bending drive. The MRG layer is designed on the gripping surface to provide adaptivity and rigid support for the gripped objects. A magnetic-air structure consisting of a Halbach array and Halbach array actuator is designed inside the soft fingers to provide a flexible magnetic field for the MRG layer. Theoretical and simulation analysis is carried out, and the results show that the state of the MRG changes and the stiffness of the clamping surface changes under the working pressure of 30 kPa. Finally, the experiment further proves the variable and high adaptivity of the surface stiffness of the gripping surface to reduce the damage to the gripped objects.
The purpose of this study is to provide a convenient optimization design method for magnetorheological torsional vibration absorbers (MR-TVA) suitable for automotive engines, which is a damper matching design method that takes into account the needs of the engine operating conditions. In this study, three kinds of MR-TVA with certain characteristics and applicability are proposed: axial single-coil configuration, axial multi-coil configuration and circumferential configuration. The magnetic circuit model, damping torque model and response time model of MR-TVA are established. Then, under the constraints of weight, size and inertia ratio, according to different torsional vibration conditions, the MR-TVA mass, damping torque and response time are multi-objective optimized in two directions. The optimal configurations of the three configurations are obtained from the intersection of the two optimal solutions, and the performance of the optimized MR-TVA is compared and analyzed. The results show that the axial multi-coil structure has large damping torque and the shortest response time (140 ms), which is suitable for complex working conditions. The damping torque of the axial single coil structure is generally large (207.05 N.m), which is suitable for heavy load conditions. The circumferential structure has a minimum mass (11.03 kg) and is suitable for light load conditions.
To reveal the transient temperature distribution pattern inside the magnetorheological grease (MRG) torsional vibration damper and explore the relationship between the current and internal temperature of the device, the transient temperature simulation analysis of the MRG device was conducted in this study. Firstly, a theoretical heat transfer model of MRG torsional vibration damper with dual heat source structural feature was established based on the Bingham constitutive model and the temperature-dependent viscosity characteristic of MRG. Then, the transient temperature field model of the MRG torsional vibration damper was developed by the finite element method, the temperature field distribution and temperature–time variation characteristics of the MRG torsional vibration damper at 0A, 1A, and 2A working conditions were analyzed, and the effects of viscosity and slip factors on the temperature rise of the device were investigated. The simulation results show that the temperature rise of MRG in the working domain is the fastest, but a gradual slowing of the temperature rise rate. The magnitude and rate of temperature rise are maximum when the 1A current is applied to the torsional vibration damper. Finally, the current–temperature curve is obtained by fitting the simulation results. The results of the analysis reveal the internal temperature distribution and temperature rise characteristics of the torsional vibration damper, which provide a theoretical basis for the structural optimization and control strategy design of the MRG torsional vibration damper considering temperature as a factor.
In recent years, rehabilitation robots have been developed and used in rehabilitation training for patients with hemiplegia. In this paper, a rehabilitation training robot with variable damping is designed to train patients with hemiplegia to recover upper limb function. Firstly, a magnetorheological joint damper (MR joint damper) is designed for the rehabilitation training robot, and its structural design and dynamic model are tested theoretically and experimentally. Secondly, the rehabilitation robot is simplified into a spring-damping system, and the rehabilitation training controller for human movement is designed. The rehabilitation robot dynamically adjusts the excitation current according to the feedback speed and human–machine interaction torque, so that the rehabilitation robot always outputs a stable torque. The magnetorheological joint damper acts as a clutch to transmit torque safely and stably to the robot joint. Finally, the upper limb rehabilitation device is tested. The expected torque is set to 20 N, and the average value of the output expected torque during operation is 20.02 N, and the standard deviation is 0.635 N. The output torque has good stability. A fast (0.5 s) response can be achieved in response to a sudden motor speed change, and the average expected output torque is 20.38 N and the standard deviation is 0.645 N, which can still maintain the stability of the output torque.
The vibration of a ship’s propulsion shaft system directly affects the ship’s lifespan, and many studies have designed vibration absorbers only for one of the natural frequencies of a ship’s propulsion shaft system without considering the influence of multiple low-order resonance frequencies. In this paper, a vibration absorber combined with a magnetorheological elastomer vibration absorber and a rubber vibration absorber in series is designed, and it can cover two torsional natural frequency band ranges to achieve better vibration reduction performances in multiple different torsional natural frequencies. The torsional natural frequency of the propulsion shafting of a 45 m fishing vessel is determined based on a multiple-degrees-of-freedom equivalent discretization model. Two natural frequencies, 22.4 Hz and 131.4 Hz, of a ship propulsion shaft system are selected as the design goal parameters of the combined vibration absorber. The magnetic field is simulated to ensure that the magnetic field generated by an energized coil can meet requirements. Then, a dynamic simulation of the ship propulsion shaft system with a combined vibration absorber is conducted via co-simulation. Afterward, the device is installed on the intermediate shaft of the ship propulsion shaft system for simulation, and the vibration reduction effect of the device is analyzed at different frequencies by controlling the current. When the device is controlled to operate at the optimal frequency point, the results show that the angular acceleration vibration amplitude reduction around the first and third torsional natural frequencies of the propulsion shaft system reaches 90% and 18%, respectively. This study provides new ideas for the intelligent and controllable vibration damping of ship propulsion shaft systems, especially for the development trend of intelligent ship equipment under complex working conditions.
This study proposes a dual-coil magnetorheological torsional vibration damper (MRTVD) and verifies the effectiveness of semi-active damping control to suppress the shaft system’s torsional vibration via experimental research. Firstly, the mechanical model of the designed MRTVD and its coupling mechanical model with the rotating shaft system are established. Secondly, the torsional response of the shaft system is obtained via resonance experiments, and the influence of the current on the torsional characteristics of the magnetorheological torsional damper is analyzed. Finally, the MRTVD is controlled using the skyhook control approach. The experimental results demonstrate that when the main shaft passes through the critical speed range at various accelerations, the amplitude of the shaft’s torsional vibration decreases by more than 15%, and the amplitude of the shaft’s torsional angular acceleration decreases by more than 22%. These conclusions validate the inhibitory effect of MRTVD on the main shaft’s torsional vibrations under skyhook control.