In this study, a fiber laser at a wavelength of 1070 nm with different beam shapes (spot, dough-nut, and spot-wobble) was used to weld thin 316 L stainless steel foils. The welding speed was varied from 400 to 1000 mm/s in the absence of shielding gas. The weld geometry, microstructure, lap shear strength, and crystallographic grain structure of the micro-joints were analyzed and correlated with the beam shape and welding speed. The results indicate that the laser beam shape significantly affected the weld width and penetration depth, and the best welding speed was 500 mm/s. This study proved for the first time that a spot-wobble laser beam could achieve better mechanical properties and microstructural characteristics than a doughnut beam during the high-power laser welding of thin-foil stainless steel plates.

To understand the relationship between microstructure and corrosion, in this study, underwater bead-on-plate laser welding was compared with the in-air laser welding of 10-mm-thick 304 stainless steel plates at different laser powers (2, 4, and 6 kW). Welding was performed via local dry underwater laser welding (UWLW) using a custom-designed nozzle and a fiber laser at a water depth of 70 mm. The best weld quality was obtained in both underwater and in-air environments using 2 kW of laser power. To understand the relationship between the microstructure and corrosion resistance of 304ss in underwater laser welding (UWLW), this study was conducted using a custom-designed nozzle. The grain boundary analysis revealed that the specimen prepared by UWLW had high-angle grain boundaries content approximately 1.5 times higher than that of the specimen produced by in-air laser welding, and the fraction of the coincidence site lattice (CSL) boundaries was increased remarkably. High residual stress and microchromium precipitation were observed in the UWLW specimen, and the corrosion rate of the same at 2 kW laser power was considerably similar to that of the in-air laser weld specimen.

In this study, the laser cutting characteristics were analyzed according to the shape of the back side of the specimen, and the laser cutting characteristics were compared according to the thickness of the edge (10 mm, 20 mm, and 30 mm). A Yb-YAG laser was used in this study, and the cutting target was STS304 with a thickness of 50 mm, and the cutting process was analyzed using a high-speed camera. In the experiment, it was found through image analysis that the cutting performance was excellent at 30 mm thickness of the edge. In order to analyze this reason, a thermal conduction analysis (numerical simulation) was performed, and it was confirmed that the thicker thickness of the edge caused a preheating effect during laser cutting due to a large amount of heat accumulation. This effect can be used as a reference for the initial processing state while cutting thick metals as it is a characteristic that has not been revealed before.

Despite the dismantling structures that are submerged to significant depths of water during the decommissioning of nuclear power plants, there is limited research on deep-water laser cutting processes. A self-designed pressurized chamber was used in this study and successfully conducted the world’s first laser cutting experiment in a simulated 10 m water depth environment. laser cutting was performed in a 10 m underwater environment, and the cutting efficiency was compared to that observed in a 1 m underwater environment. Therefore, A 100 mm thickness of 304 stainless steel was successfully cut underwater, and the highest cutting speed of 100 mm/min was achieved. The result indicates that, as the cutting speed increased during underwater laser cutting, both the heat input and the mass flow rate of the assist gas decreased, resulting in a narrower rear kerf width and an ineffective evacuation of the molten metal.