Globally, efforts are being made to upgrade and improvise the current wastewater treatment technologies. Industrial wastewater is being generated exponentially, owing to the expansion in chemical industries and civilizations necessitating remediation to prevent further environmental damage and lower associated human risks. In this work, iron oxide nanoparticles (IONPs) have been developed and employed as an efficient nanocatalyst for heavy metal adsorption via the chemical route. The shape, absorbance optical, crystal phase, and magnetization of as-prepared magnetic nanostructures were characterized using XRD (X-ray diffraction), UV-Vis (ultraviolet-visible), HRTEM (High-resolution transmission electron microscopy), FTIR (Fourier transfer infrared spectroscopy), and VSM. Further, the adsorption ability of iron oxide to remove the bulk metallic elements considering cadmium (Cd), lead (Pb), zinc (Zn), chromium (Cr), copper (Cu), and nickel (Ni), present in industrial effluents, were studied. The Maghemite Fe₂O₃ crystal phase having an R-3c group is observed in the XRD results. An identical shape of spherical nanostructures is determined using TEM including ≈21 nm for pure Fe₂O₃. A removal % was studied by using ICP-OES, and showed a Cr (61.2%), Cd (98%), Cu (66%), Ni (64%), Zn (97%), and Pb (98%) removal ability. The application of such monitored nanomaterials to effluent cleaning and sewage discharge emitted via labs and petrochemical industries could be expanded.

Every year a large amount of coal fly ash (CFA) is generated and dumped in fly ash ponds. Fly ash has numerous toxic heavy metals, which leads to water pollution due to the percolation of these heavy metals. Heavy metal toxicity has become a major issue for the whole globe. Moreover, CFA has several value-added minerals, such as silica, alumina, and ferrous in large amounts. Therefore, the synthesis of silica nanoparticles from CFA and their application for the removal of toxic heavy metals from fly ash aqueous solution will prove to be an economical and efficient approach. Here, in the present research work, investigators synthesized nanosilica from CFA by alkali dissolution and sol-gel methods and applied them for heavy metal removal. Firstly, CFA was treated with high molar NaOH, along with stirring and heating. Further, the sodium silicate leachate from CFA was treated with dilute HCl till the formation of a white gel at neutral pH. Purification of the nanosilica was achieved by treating with 1M HCl along with stirring followed by calcination at 400 °C for 4 h. The synthesized nanosilica was characterized by UV-Vis, Fourier transform infrared (FTIR), particle size analyzer (PSA), X-ray diffraction (XRD), field emission scanning electron microscopy (FESEM), electron diffraction spectroscopy (EDS), and high-resolution transmission electron microscope (HR-TEM). The sizes of the floral-shaped nanosilica particles were 20–70 nm, and the purity was 90–95%, as confirmed by microscopy and EDS, respectively. The XRD and FTIR revealed the amorphous nature of nanosilica. Finally, the potential of the nanosilica was assessed for the removal of heavy metals from 20% CFA aqueous solutions in batch experiments. The nanosilica showed about 40–90% removal of heavy metals (Al, Pb, Cd, Cu, Cr, Ni, Co, Zn, Mn) from the fly ash aqueous solution.