Turbulent free-surface flows are encountered in several engineering applications and are typically characterized by the entrainment of air bubbles due to intense mixing and surface deformation. The resulting complex multiphase structure of the air–water interface presents a challenge in precise and reliable measurements of the free-water-surface topography. Conventional methods by manometers, wave probes, point gauges or electromagnetic/ultrasonic devices are proven and reliable, but also time-consuming, with limited accuracy and are mostly intrusive. Accurate spatial and temporal measurements of complex three-dimensional free-surface flows in natural and man-made hydraulic structures are only viable by high-resolution non-contact methods, namely, LIDAR-based laser scanning, photogrammetric reconstruction from cameras with overlapping field of view, or laser triangulation that combines laser ranging with high-speed imaging data. In the absence of seeding particles and optical calibration targets, sufficient flow aeration is essential for the operation of both laser- and photogrammetry-based methods, with local aeration properties significantly affecting the measurement uncertainty of laser-based methods.

In this study, the hydrodynamic cavitation and wastewater treatment performance of a rotary generator with pin disk for hydrodynamic cavitation are investigated. Various geometrical features and arrangements of rotor and stator pins were evaluated to improve the configuration of the cavitation device. The pilot device used to perform the experiments was upgraded with a transparent cover that allows visualization of the hydrodynamic cavitation in the rotor-stator region with high-speed camera and simultaneous measurement of pressure fluctuations. Based on the hydrodynamic characteristics, three arrangements were selected and evaluated with respect to the chemical effects of cavitation on a 200-liter wastewater influent sample. The experimental results show that the rotational speed and the spacing of the rotor pins have the most significant effect on the cavitation intensity and effectiveness, while the pin diameter and the surface roughness are less significant design parameters. Cavitation intensity increases with pin velocity, but can be inhibited if the pins are arranged too close together. At best configuration, COD was reduced by 31% in 15 liquid passes, consuming 8.2 kWh/kg COD. The number of liquid passes also proved to be an important process parameter for improving the energy efficiency.

This paper presents a temperature evaluation method by means of high-speed, visible light digital camera visualization and its application to the mineral wool production process. The proposed method adequately resolves the temperature-related requirements in mineral wool production and significantly improves the spatial and temporal resolution of measured temperature fields. Additionally, it is very cost effective in comparison with other non-contact temperature field measurement methods, such as infrared thermometry. Using the proposed method for temperatures between 800°C and 1500°C, the available temperature measurement range is approximately 300 K with a single temperature calibration point and without the need for camera setting adjustments. In the case of a stationary blackbody, the proposed method is able to produce deviations of less than 5 K from the reference (thermocouple-measured) temperature in a measurement range within 100 K from the calibration temperature. The method was also tested by visualization of rotating melt film in the rock wool production process. The resulting temperature fields are characterized by a very good temporal and spatial resolution (18,700 frames per second at $128\mathrm{pixels}\times 328\mathrm{pixels}$ and 8000 frames per second at $416\mathrm{pixels}\times 298\mathrm{pixels}$).

Slightly acidic (pH 5.1) waste sludge with 4.7 % Total Solids (TS) was treated on a laboratory scale pined disc rotary generator of hydrodynamic cavitation (PD RGHC). Influence of four rotor discs with different number of cavitation generation units (CGUs) was investigated: 8-pins, 12-pins, 16-pins and 8-prism elements. The effect of hydrodynamic cavitation (HC) was investigated by analyzing rheological properties, surface tension, dewaterability, and particle size distribution. After subjecting the sludge to 30 cavitation passes, the dewatering ability of the sludge significantly decreased, resulting in a more than two-fold increase in Capillary Suction Time (CST). All regimes were successful in disintegrating particles to smaller sizes. A slight increase of sludge surface tension was measured post cavitation. Cavitated samples displayed a zero-shear viscosity, in contrast to the untreated sample, where viscosity noticeably increased as shear stress decreased. HC did not improve methane yield. Statistically significant correlations between physio-chemical properties and apparent viscosity at low shear stress were identified. Although there were no discernible statistical differences in sludge characteristics, some trends are visible among investigated CGU designs and warrant further research.