A critical issue that needs to be addressed for wider utilization of hydrogen as fuel is protection against hydrogen embrittlement during cryogenic storage as it weakens the microstructure bonding force of metals through hydrogen penetration. Austenitic stainless steel, which is usually used in cryogenic vessels and is well known for its high hydrogen resistance at room temperature, has also been reported to be vulnerable to hydrogen embrittlement under cryogenic temperatures. In addition, because large storage vessels are operated over a wide range of temperatures, material behavior at various temperature conditions should also be considered. Therefore, in the present study, hydrogen charging of austenitic stainless steel was performed under various temperature conditions for carrying out prestrain and tensile tests. A decrease in the tensile strength and elongation and an increase in the yield strength were observed in all cases. In particular, the case of 20% prestrain at cryogenic temperature followed by tensile test at room temperature after hydrogen charging showed fracture in the elastic region. The hydrogen index was evaluated from the perspective of elongation and reduction in area, which are factors that indicate the degree of ductility. The aforementioned case showed the most severe results, while non-prestraining followed by tensile tests at room temperature was the least effected by hydrogen. In addition, the effect of strain-induced martensite on hydrogen embrittlement was analyzed using electron backscattered diffraction (EBSD). It was observed that the higher is the prestrain at cryogenic temperatures, the greater is the volume fraction of α’ martensite, which leads to hydrogen embrittlement. The edges and center of the fracture surface were analyzed using scanning electron microscopy (SEM). The hydrogen-charged specimens exhibited brittle fractures at the edges and ductile fractures at the center. The more severe the embrittlement, the more were the number of intergranular fractures and microdimples observed at the edges.

Austenitic stainless steel is useful for storing and transporting liquefied natural gas (LNG) at temperatures below −163 °C due to its superior low-temperature applications. This study develops a computational method for the failure prediction of 304L stainless steel sheet to utilize its usability as a design code for industrial purposes. To consider material degradation in a phenomenological way during the numerical calculation, the combined Swift–Voce equation was adopted to describe the nonlinear constitutive behavior beyond ultimate tensile strength. Due to the stress state-dependent fracture characteristics of ductile metal, a modified Mohr–Coulomb fracture criterion was adopted using stress triaxiality and Lode angle parameter. The numerical formulation of the elastoplastic-damage coupled constitutive model with fracture locus was implemented in the ABAQUS user-defined subroutine UMAT. To identify the material and damage parameters of constitutive models, a series of material tests were conducted considering various stress states. It has been verified that the numerical simulation results obtained by the proposed failure prediction methodology show good agreement with the experimental results for plastic behavior and fractured configuration.

With the International Maritime Organization (IMO) reinforcing environmental regulations on the shipbuilding industry, the demand for fuels, such as liquefied natural gas (LNG) and liquefied petroleum gas (LPG), has soared. Therefore, the demand for a Liquefied Gas Carrier for such LNG and LPG also increases. Recently, CCS carrier volume has been increasing, and damage to the lower CCS panel has occurred. To withstand liquefied gas loads, the CCSs should be fabricated using a material with improved mechanical strength and thermal performance compared with the conventional material. This study proposes a polyvinyl chloride (PVC)-type foam as an alternative to commercial polyurethane foam (PUF). The former material functions as both insulation and a support structure primarily for the LNG-carrier CCS. To investigate the effectiveness of the PVC-type foam for a low-temperature liquefied gas storage system, various cryogenic tests, namely tensile, compressive, impact, and thermal conductivity, are conducted. The results illustrate that the PVC-type foam proves stronger than PUF in mechanical performance (compressive, impact) across all temperatures. In the tensile test, there are reductions in strength with PVC-type foam but it meets CCS requirements. Therefore, it can serve as insulation and improve the overall CCS mechanical strength against increased loads under cryogenic temperatures. Additionally, PVC-type foam can serve as an alternative to other materials in various cryogenic applications.

The most important technical issue in the shipbuilding industry regarding liquefied natural gas (LNG) carrier cargo containment systems (CCS) is securing the structural reliability of the primary barrier, which is in direct contact with the LNG. Fracture of the primary barrier by the hydrodynamic load of the LNG CCS may lead to disasters because it is difficult to implement immediate safety measures in the marine environment, unlike on land. Hence, structural reliability of the LNG membrane is the most critical issue in LNG carrier CCSs, where thin and corrugated 304L stainless steel is often used as the primary barrier to prevent repeated thermal deformation from the temperature difference during loading (−163 °C) and unloading (20 °C) of the LNG. However, plastic deformation of the 1.2 mm-thick corrugated membrane of the LNG CCS has been reported continuously owing to its vulnerability to cryogenic hydrodynamic loads. In the present study, we conducted a parametric analysis to investigate the effects of the corrugation shape as a preliminary study of the primary barrier. Finite element analysis was conducted with a simplified plate to focus on the effects of corrugation. Furthermore, a two-step validation was conducted using the above experimental results to ensure reliability of the structural analysis. The results show that optimizing the corrugation shape could ensure better structural safety than the conventional design.

In order to operate, ships and offshore structures heavily rely on bunker oil and marine diesel oil

Glass fabric–reinforced composites are the main insulating material components of the secondary barrier of cargo containment systems (CCSs), because they prevent liquefied natural gas (LNG) leakage during transport. Nevertheless, it is difficult to evaluate the material performance of glass fabric–reinforced composites at cryogenic temperatures (−163 °C) because it takes approximately 7 days to prepare the test specimens and because the slip-based test frequently fails. Although glass fabric–reinforced composites for the secondary barrier of LNG CCSs show various structural vulnerabilities, enhancing their material performance is significantly limited owing to the reasons mentioned above. This study evaluated the structural vulnerabilities and failure characteristics of glass fabric–reinforced composites by using the slip-prevention test method to determine the level difference and adhesive vacancies. The failure surface and the thermal expansion of the composites were also observed, to analyze their mechanical characteristics. By adopting our proposed test procedure, the failure rate of the experiment decreased by approximately 80%, and the sample preparation time for manufacturing was significantly shortened, to 1 day.