Delayed production mode has been adopted by an increasing number of process production enterprises as a method to realize mass customization of multi-products. This paper used the convolutional neural network-long short-term memory artificial neural network algorithm (C-LSTM) in data mining technology to analyze and determine factors that have an impact on delayed production mode in the internal and external production and operation of enterprises. Combined with the actual production situation of iron and steel enterprises, a quantitative model of the delayed production was constructed. Lastly, data from a large iron and steel enterprise with good operation was used to verify the validity of the proposed model and analyze key influencing factors. According to the research, in scenarios of considering PDP alone, considering CODP alone, considering both PDP and CODP, considering PDP and CODP and using data mining technology to model, the matching degree of these methods with the actual situation of the enterprise is 31.8%, 61.4%, 71.6% and 86.6%, respectively. The numerical analysis results of the model based on data mining technology show that in delayed production, when customer service level improves or the delay penalty coefficient increases, the optimal locations of the product differentiation point (PDP) and customer order decoupling point (CODP) move toward the end of production, and the total cost increases gradually. When the difference in production cost or benefit of early delivery between the candidate locations of PDP and CODP is small, optimal locations of PDP and CODP are close to the beginning of the general and dedicated production processes. With an increase of cost difference or early delivery benefit, the optimal locations of PDP and CODP jumped to the end stage of the general and dedicated production processes, and the total cost begins to decrease.
With the development of industrial production technologies and market economy, Postponement is increasingly being adopted by continuous production enterprise as a method that enables multi-product, mass customization production. In order to make use of the Postponement in manufacturing production enterprises need to achieve customized production and reduce enterprise costs. A modeling is conducted in the production process of Postponement in iron and steel enterprises in this paper. With the goal of minimizing total costs on a specific customer service level, mixed integer nonlinear programming and particle swarm algorithms are adopted for modeling and solving, to determine the optimal location and optimal semi-finished product inventory of PDP and CODP. Finally, taking an iron and steel enterprise as an example, the feasibility and effectiveness of the model and algorithm are verified. The study shows that the change of the optimal locations of PDP and CODP is affected by the change of customer service level and delay penalty coefficient, but the speed of change of the optimal location of PDP shows longer delays. In addition, the size of the capacity of semi-finished product inventory corresponding to CODP has a direct influence on whether the semi-finished product inventory corresponding to PDP participates in production, which in turn affects the optimal semi-finished product inventory on all levels. Through the analysis, it is found that the model constructed in this paper can better describe the overall situation and the influence relationship of the Postponement, and the study supplements the deficiency of the research on Postponement in the continuous manufacturing enterprises and enriches the content of the quantitative research on the Postponement.
This study investigates how process manufacturing enterprises can optimize semi-finished inventory (SFI) distribution in delayed production models, with particular attention to differences in cost volatility between single- and multi-period planning scenarios. To address this research gap, we develop a mixed-integer programming model that determines optimal customer order decoupling point (CODP)/product differentiation point (PDP) positions and SFI quantities (both generic and dedicated) for each production period, employing particle swarm optimization for solution derivation and validating findings through a comprehensive case study of a steel manufacturer with characteristic long-period production processes. The analysis yields two significant findings: (1) single-period operations demonstrate marked cost sensitivity to service level requirements and delay penalties, necessitating end-stage inventory buffers, and (2) multi-period optimization generates a distinctive cost-smoothing effect through strategic order deferrals and cross-period inventory reuse, resulting in remarkably stable total costs (≤2% variation observed). The study makes seminal theoretical contributions by revealing the convex cost sensitivity of short-term inventory decisions versus the near-flat cost trajectories achievable through multi-period planning, while establishing practical guidelines for process industries through its empirically validated two-period threshold for optimal order deferral and inventory positioning strategies.