Predictive modeling of materials requires accurately parameterized constitutive models. Parameterizing models that describe dynamic strength and plasticity require experimentally probing materials in a variety of strain rate regimes. Some experimental protocols (e.g., plate impact) probe the constitutive response of a material using indirect measures such as free surface velocimetry. Manual efforts to parameterize constitutive models using indirect experimental measures often lead to non-unique optimizations without quantification of parameter uncertainty. This study uses a Bayesian statistical approach to find model parameters and to quantify the uncertainty of the resulting parameters. The technique is demonstrated by parameterizing the Johnson-Cook strength model for aluminum alloy 5083 by coupling hydrocode simulations and velocimetry measurements of a series of plate impact experiments. Simulation inputs and outputs are used to calibrate an emulator that mimics the outputs of the computationally intensive simulations. Varying the amount of experimental data available for emulator calibration showed clear differences in the degree of uncertainty and uniqueness of the resulting optimized Johnson-Cook parameters for Al-5083. The results of the optimization provided a numerical evaluation of the degree of confidence in model parameters and model performance. Given an understanding of the physical effects of certain model parameters, individual parameter uncertainty can be leveraged to quickly identify gaps in the physical domains covered by completed experiments.
The microstructure of plastic bonded explosives (PBXs) is known to influence behavior during mechanical deformation, but characterizing the microstructure can be challenging. For example, the explosive crystals and binder in formulations such as PBX 9501 do not have sufficient X-ray contrast to obtain three-dimensional data by in situ, absorption contrast imaging. To address this difficulty, we have formulated a series of PBXs using octahydro-1,3,5,7-tetranitro-1,3,5,7-tetrazocine (HMX) crystals and low-density binder systems. The binders were hydroxyl-terminated polybutadiene (HTPB) or glycidyl azide polymer (GAP) cured with a commercial blend of acrylic monomers/oligomers. The binder density is approximately half of the HMX, allowing for excellent contrast using in situ X-ray computed tomography (CT) imaging. The samples were imaged during unaxial compression using micro-scale CT in an interrupted in situ modality. The rigidity of the binder was observed to significantly influence fracture, crystal-binder delamination, and flow. Additionally, 2D slices from the segmented 3D images were meshed for finite element simulation of the mesoscale response. At low stiffness, the binder and crystal do not delaminate and the crystals move with the material flow; at high stiffness, marked delamination is noted between the crystals and the binder, leading to very different mechanical properties. Initial model results exhibit qualitatively similar delamination.