The field of Non-Road Mobile Machineries (NRMM) is now more than ever considering the adoption of electric systems to reduce the amount of pollutant emissions per unit of work. However, the intensity and complexity of the tasks performed by a working machine during its life is an obstacle to the widespread adoption of electric systems. Specific design solutions are required to properly split the power output of the hybrid powertrain among the different loads (wheel, power take off, hydraulic tools, etc.). In this work, a performance analysis between a traditional agricultural tractor and a proposed hybrid electric architecture of the same vehicle is shown. The comparison was performed on a set of tasks characterized on a real orchard tractor which were used to build the input signals of two different numerical models: one for the traditional diesel architecture and the other for the hybrid electric solution. The two models were tested with the same operating tasks to have a one to one comparison of the two architectures. Peak power capabilities of the hybrid solution and performance of the Load Observer energy management strategy were investigated to validate the feasibility of the proposed solution.
The worldwide growing demand for food is pushing the agricultural field towards new innovative solutions to increase the efficiency and productivity of cultivations. In this direction, agricultural mechanization plays a crucial role, and tractors are among the most important actors. Agricultural tractors are machines designed to push/pull special instruments usually referred to as implements, to which they may transfer power by means of a mechanical power take-off (PTO) or via hydraulic connections, thanks to the availability of pressurized oil. The tractor can be seen as a mobile power station: the more efficiently it provides power to external implements or to the ground in terms of tractive effort, the higher will be the efficiency and productivity of a certain task. However, the growing demand for greener and sustainable work machines is pushing towards new concepts of tractor powertrains with the goal of reducing, as much as possible, the amount of pollutants and GHG emissions per unit of work. In this paper, the authors will propose a review of the current trends towards electrification of agricultural tractors. Electrification can help in making vehicles more efficient and opening a new scenario for work optimization. Moreover, electrification is also involving the implements attached to the tractor and responsible for actually performing a wide variety of field tasks. However, tractor electrification requires proper attention due to the impact of high power electric systems on the vehicle configuration. For this reason, a proper level of hybridization should be considered. In this paper, a new classification method will be proposed, considering the electrification level in terms of power and as a function of the installed electric energy storage. This definition will be applied to classify the current state of the art of electric and hybrid agricultural tractors, investigating current trends in the scientific community and among industrial manufacturers with a look to the new upcoming technologies.
Electric cycling is one of the major damage sources in lithium-ion batteries and extensive work has been produced to understand and to slow down this phenomenon. The damage is related to the insertion and extraction of lithium ions in the active material. These processes cause mechanical stresses which in turn generate crack propagation, material loss and pulverization of the active material. In this work, the principles of diffusion induced stress theory are applied to predict concentration and stress field in the active material particles. Coupled and uncoupled models are derived, depending on whether the effect of hydrostatic stress on concentration is considered or neglected. The analytical solution of the coupled model is proposed in this work, in addition to the analytical solution of the uncoupled model already described in the literature. The analytical solution is a faster and simpler way to deal with the problem which otherwise should be solved in a numerical way with finite difference method or a finite element model. The results of the coupled and uncoupled models for three different state of charge levels are compared assuming the physical parameters of anode and cathode active material. Finally, the effects of tensile and compressive stress are analysed.
26 November 2009 in Journal of Micromechanics and Microengineering
In this work, a comparative numerical analysis between the performance of a conventional specialized orchard tractor and those of three different hybrid electric tractor configurations is presented. The aim was to compare several powertrain configurations in the same working scenarios derived from field measurements. Peak power capabilities and endurance were numerically tested with specific load scenarios involving both transportation mission profiles and field activities with external implements powered through the power take off of the tractor. The proposed hybrid architectures were configured with the same battery-based energy storage system to perform the comparison with the same energy storage capabilities. Two parallel, two series and one electro-hydraulic hybrid configuration were modeled and tested through simulations. The parallel ones excelled in peak power performance, whereas the series configurations had the highest fuel savings. The electro-hydraulic configuration was proposed as an alternative able to allow for a downsized engine but also for the introduction of the Continuously Variable Transmission (CVT) functionality, which is always an interesting feature for such working machines.