Design for manufacture and assembly (DfMA) in the architectural, engineering, and construction (AEC) industry is attracting the attention of designers, practitioners, and construction project stakeholders. Digital fabrication (Dfab) and design for additive manufacturing (DfAM) practices are found in current need of further research and development. The DfMA’s conceptual function is to maximize the process efficiency of Dfab and AM building projects. This work reviewed 171 relevant research articles over the past few decades. The concepts and the fundamentals of DfMA in building and construction were explored. In addition, DfMA procedures for Dfab, DfAM, and AM assembly processes were discussed. Lastly, the current machine learning research on DfMA in construction was also highlighted. As Dfab and DFAM are innovated, practical DFMA techniques begin to develop to a great extent. Large research gaps in the DfMA for Dfab and DfAM can be filled in terms of integrating them with product structural performance, management, studied cases, building information modeling (BIM), and machine learning to increase operational efficiency and sustainable practices.

This paper presents a comprehensive review of the transformative impacts of 3D printing technology on smart cities. As cities face rapid urbanization, resource shortages, and environmental degradation, innovative solutions such as additive manufacturing (AM) offer potential pathways for sustainable urban development. By synthesizing 66 publications from 2015 to 2024, the study examines how 3D printing improves urban infrastructure, enhances sustainability, and fosters community engagement in city planning. Key benefits of 3D printing include reducing construction time and material waste, lowering costs, and enabling the creation of scalable, affordable housing solutions. The paper also addresses emerging areas such as the integration of 3D printing with digital twins (DTs), machine learning (ML), and AI to optimize urban infrastructure and predictive maintenance. It highlights the use of smart materials and soft robotics for structural health monitoring (SHM) and repairs. Despite the promising advancements, challenges remain in terms of cost, scalability, and the need for interdisciplinary collaboration among engineers, designers, urban planners, and policymakers. The findings suggest a roadmap for future research and practical applications of 3D printing in smart cities, contributing to the ongoing discourse on sustainable and technologically advanced urban development.

Recycled concrete aggregate (RCA) has been widely adopted in construction and emerged as a sustainable alternative to conventional natural aggregates in the construction industry. However, the study of holistic perspectives in recent literature is lacking. This review paper aims to provide a comprehensive analysis of RCA, highlighting its properties, applications, and overall sustainability benefits to facilitate the comprehensive points of view of technology, ecology, and economics. This paper explores the manufacturing process of RCA, examines its mechanical and durability characteristics, and investigates its environmental impacts. Furthermore, it delves into the various applications of RCA, such as road construction materials, pavement bases, and concrete materials, considering their life cycle performance and economic considerations. This review reveals that there is a need for systemic data collection that could enable automated concrete mix design. The findings concerning various mix concrete designs suggest that increasing the 1% replacement level reduces the compressive strength by 0.1913% for coarse RCA and 0.2418% for fine RCA. The current critical research gaps are the durability of RCA concrete, feasibility analyses, and the implementation of treatment methods for RCA improvement. An effective life cycle assessment tool and digitalization technologies can be applied to enhance the circular economy, aligning with the United Nations’ sustainable development goals (UN-SDGs). The equivalent mortar volume method used to calculate the RCA concrete mix design, which can contain chemical additives, metakaolin, and fibers, needs further assessment.