Hydrogen is a promising future fuel to enable the transition of transportation sector toward carbon neutrality. The direct utilization of H₂ in internal combustion engines (ICEs) faces three major challenges: high NO_x emissions, severe pressure rise rates, and pre-ignition at mid to high loads. In this study, the potential of H₂ combustion in a truck-size engine operated in spark ignition (SI) and pre-chamber (PC) mode was investigated. To mitigate the high pressure rise rate with the SI configuration, the effects of three primary parameters on the engine combustion performance and NO_x emissions were evaluated, including the compression ratio (CR), the air–fuel ratio, and the spark timing. In the simulations, the severity of the pressure rise was evaluated based on the maximum pressure rise rate (MPRR). Lower compression ratios were assessed as a means to mitigate the auto-ignition while enabling a wider range of engine operation. The study showed that by lowering CR from 16.5:1 to 12.5:1, an indicated thermal efficiency of 47.5% can be achieved at 9.4 bar indicated mean effective pressure (IMEP) conditions. Aiming to restrain the auto-ignition while maintaining good efficiency, growth in λ was examined under different CRs. The simulated data suggested that higher CRs require a higher λ, and due to practical limitations of the boosting system, λ at 4.0 was set as the limit. At a fixed spark timing, using a CR of 13.5 combined with λ at 3.33 resulted in an indicated thermal efficiency of 48.6%. It was found that under such lean conditions, the exhaust losses were high. Thus, advancing the spark time was assessed as a possible solution. The results demonstrated the advantages of advancing the spark time where an indicated thermal efficiency exceeding 50% was achieved while maintaining a very low NO_x level. Finally, the optimized case in the SI mode was used to investigate the effect of using the PC. For the current design of the PC, the results indicated that even though the mixture is lean, the flame speed of H₂ is sufficiently high to burn the lean charge without using a PC. In addition, the PC design used in the current work induced a high MPRR inside the PC and MC, leading to an increased tendency to engine knock. The operation with PC also increased the heat transfer losses in the MC, leading to lower thermal efficiency compared to the SI mode. Consequently, the PC combustion mode needs further optimizations to be employed in hydrogen engine applications.

Multiple injection strategies can be used for controlling the heat release rate in an engine, particularly in compression ignition engines. This can mitigate the heat transfer losses and overcome the limitation related to the maximum pressure allowed for a particular engine. Controlling heat release with repetitive injections requires precise characterization of the fuel injection rates. In such a configuration, the injector used should be characterized for its hydraulic delay, rate of injection, and the effect of dwell timing with multiple injections. This study investigates the fuel injection behavior of a high-flow-rate solenoid injector operated with single and double injections. Two characterization methods, the momentum flux, and the Bosch tube are used and compared to investigate their suitability with the multiple injection strategies. Experiments with single injection are conducted by varying the Energizing Timing (ET) from 0.5 up to 2 ms. The tests with multiple injections (i.e., double injections) are conducted with a fixed ET of 0.5 ms, while the dwell times (δt) are varied from 0.1 up to 1 ms. All tests are performed at 500, 1000, 1500, and 2000 bar rail pressures. Depending on the injection pressure, the injector’s needle could not fully close with short dwell times and the injections are merged. The momentum flux method has faster ramp-up and decaying and more oscillations in the quasi-steady-state phase compared to the Bosch tube method. The effective duration of injection is overpredicted with the Bosch tube method. The momentum flux method is demonstrated to be more suitable for measuring the ROI of multiple injection strategies.