This paper conducts a thorough review of the literature on the feasibility and current state-of-the-art incorporation of basalt fiber (BF) into asphalt pavement materials, focusing on fiber characteristics, dosage, incorporation methods, mixture properties, and surface modification techniques. The optimum basalt fiber dosage should be determined based on engineering performance parameters such as asphalt type, fatigue cracking, thermal cracking, rutting, and moisture resistance of asphalt mixtures. Basalt fibers are added to asphalt mixes by dry method or mixed method to achieve better dispersion. Adding BF to asphalt mixtures increased performance characteristics like cracking resistance, rutting resistance, and fatigue resistance. Overall, incorporating BF into asphalt mixtures would lower costs while increasing pavement service life. More research is needed to fully understand the effects of different sizes of BF on pavement performance and the possible environmental and economic repercussions of fiber surface alteration.

Studies show that each kind of fiber has its own advantages in improving the properties of asphalt binders. However, there are very limited research studies about mixed fiber-reinforced asphalt (MFRA). In this study, two kinds of fibers, basalt fiber (BF) and lignin fiber (LF), were selected to reinforce SBS (styrene–butadiene–styrene triblock copolymer)-modified asphalt, which is now widely used in pavement engineering. MFRA samples with different fiber mix ratios (FMRs) were prepared for the tests of softening point, ductility, and rheological properties, the micromorphology of which was studied by using scanning electron microscope (SEM). The oil (asphalt) absorption rates of mixed fibers with different FMRs were also tested. The results show that the properties of MFRA were affected by the physical and chemical properties of fibers. Basalt fiber can better strengthen the physical properties of MFRA, while lignin fiber is good for improving the rheological properties, and the oil absorption rate of lignin fiber is higher than that of basalt fiber. Furthermore, the best FMR calculated by the efficacy coefficient method (ECM) was recommended as 1:2 (BF:LF). An interface layer between the fiber and asphalt was observed from the micro images, proving that the fibers bond well with the asphalt. Generally, mixing BF and LF together into SBS-modified asphalt could make full use of the advantages of different fibers and reinforce the comprehensive performance of MFRA better.

Incorporating reclaimed asphalt pavement (RAP) into asphalt mixtures achieves astonishingly environmental and economic benefits. However, there is hesitation to use higher RAP content due to the concern regarding the deterioration in pavement performance, especially the cracking resistance. Basalt fiber has been considered an effective additive to reinforce the performance of asphalt mixtures and, subsequently, the reinforcement effect is also expected for high-RAP content mixtures. Therefore, this study investigated the effect of basalt fiber on the pavement performance of asphalt mixtures with 0%, 30%, 40%, and 50% RAP contents against high-temperature performance, moisture susceptibility, low-temperature and intermediate-temperature cracking resistance, based on the wheel-tracking test, the uniaxial penetration test, the freeze-thaw splitting test, the low-temperature bending beam test, the semicircular bend fracture test and the indirect tensile asphalt cracking test, respectively. In addition, a performance-space diagram was developed to determine the mixture performance shift caused by basalt fiber. The results showed that adding basalt fiber compensated for the detrimental effect caused by RAP, leading to significant enhancement in moisture susceptibility and low- and intermediate-temperature cracking resistance of mixtures with high RAP content, along with the enhancement in high-temperature performance, indicating that basalt fiber can contribute to the use of high RAP content.

Fiber length is a key parameter for the mixture design of basalt fiber-reinforced hot mix asphalt (HMA), which significantly affects the mix performance. To evaluate the suitability of fiber lengths for HMA with different nominal maximum aggregate size (NMAS), basalt fiber with the lengths of 3, 6, 9, 12, and 15 mm were selected for dense graded gradations with different NMASs (namely, SUP-13, SUP-20, and SUP-25), so as to prepare the fiber-reinforced HMA mixtures. Then, the mix performance was evaluated by an indirect tensile asphalt cracking test (IDEAL-CT), a four-point bending beam fatigue test, a wheel tracking test, a uniaxial penetration test, a low temperature bending beam test, and a freeze-thaw splitting test. Based on the performance results, the optimum fiber length for each mix gradation was proposed by the normalization method. The results showed that adding basalt fiber can enhance the comprehensive performance of all three types of HMA to a great extent. Furthermore, fiber length presented remarkable impact on the crack resistance, the fatigue resistance of the HMA, and the low temperature crack resistance, but it had limited influence on the high temperature deformation resistance, and water stability. The optimum fiber length for SUP-13, SUP-20, and SUP-25 was 6, 9, and 12 mm, respectively.

Ultra High-Performance Concrete (UHPC) is a cement-based composite material with great strength and durability. Fibers can effectively increase the ductility, strength, and fracture energy of UHPC. This work describes the impacts of individual or hybrid doping of basalt fiber (BF) and steel fiber (SF) on the mechanical properties and microstructure of UHPC. We found that under individual doping, the effect of BF on fluidity was stronger than that of SF. Moreover, the compressive, flexural, and splitting tensile strength of UHPC first increased and then decreased with increasing BF dosage. The optimal dosage of BF was 1%. At a low content of fiber, UHPC reinforced by BF demonstrated greater flexural strength than that reinforced by SF. SF significantly improved the toughness of UHPC. However, a high SF dosage did not increase the strength of UHPC and reduced the splitting tensile strength. Secondly, under hybrid doping, BF was partially substituted for SF to improve the mechanical properties of hybrid fiber UHPC. Consequently, when the BF replacement rate increased, the compressive strength of UHPC gradually decreased; on the other hand, there was an initial increase in the fracture energy, splitting tensile strength, and flexural strength. The ideal mixture was 0.5% BF + 1.5% SF. The fluidity of UHPC with 1.5% BF + 0.5% SF became the lowest with a constant total volume of 2%. The microstructure of hydration products in the hybrid fiber UHPC became denser, whereas the interface of the fiber matrix improved.

There are many parameters that could affect the properties of asphalt mixtures, such as the fiber additive, gradation type, nominal maximum aggregate size (NMAS), and asphalt. To evaluate the influence of these factors on the crack resistance of asphalt mixture, 10 different types of asphalt mixtures were prepared. The indirect tensile asphalt cracking test (IDEAL-CT) and semi-circle bending test (SCB) were adopted to test the anti-cracking ability of the test samples. The parameters of these two test results were also used to conduct the correlation analysis to find the correlation between different parameters, and scanning electron microscope (SEM) test was also used to analyze the micro cracks of asphalt mixture. The results showed that basalt fiber could further enhance the anti-cracking ability of asphalt mixture. Stone matrix asphalt (SMA) showed better anti-cracking performance than Superpave (SUP) asphalt mixtures. The increase in the nominal maximum aggregate size could decrease the anti-cracking ability of asphalt mixtures. Styrene-Butadiene-Styrene (SBS) modified asphalt could better reinforce the anti-cracking ability than pure asphalt. The CT_index of IDEAL-CT test and Flexibility index (FI) value of SCB test results showed better correlation. This paper has certain significance in guiding the design of asphalt mixtures having good crack resistance.