This paper conducts a thorough review of the literature on the feasibility and current state-of-the-art incorporation of basalt fiber (BF) into asphalt pavement materials, focusing on fiber characteristics, dosage, incorporation methods, mixture properties, and surface modification techniques. The optimum basalt fiber dosage should be determined based on engineering performance parameters such as asphalt type, fatigue cracking, thermal cracking, rutting, and moisture resistance of asphalt mixtures. Basalt fibers are added to asphalt mixes by dry method or mixed method to achieve better dispersion. Adding BF to asphalt mixtures increased performance characteristics like cracking resistance, rutting resistance, and fatigue resistance. Overall, incorporating BF into asphalt mixtures would lower costs while increasing pavement service life. More research is needed to fully understand the effects of different sizes of BF on pavement performance and the possible environmental and economic repercussions of fiber surface alteration.

The paper aims to investigate the influence of basalt fiber (BF) on the crack resistance of the asphalt mixture and conduct a mechanical analysis. First, two typical asphalt mixtures, namely AC-13 and SMA-13, were designed. The impact of BF on the mixture design results was analyzed. Then, several macroscopic tests, namely the four-point bending test, indirect tensile test, and semicircular bending test (SCB), were conducted to assess the effect of BF on the cracking resistance of asphalt mixtures. Finally, the influence of BF on the cracking resistance of asphalt mixtures was analyzed based on an environmental scanning electron microscope (ESEM) observation. The results show that: (1) BF increases the optimal asphalt content of AC13 and decreases the optimal asphalt content of SMA-13, which is caused by the different asphalt-absorption capacity of BF and lignin fiber (LF). (2) BF enhances both the fatigue crack resistance and temperature crack resistance of asphalt mixtures. The enhancement on the SMA-13 is more significant, indicating that the enhancement of BF on asphalt mixtures is related to the type of aggregate gradation. (3) BFs in the asphalt mixture lap each other to form a spatial network structure. Such structure can effectively improve the crack resistance of the mixture by dispersing the load stress and preventing the flow of asphalt mastic. The study results provide an effective method to design crack-resistant asphalt mixtures.

It is now more popular to use basalt fibers in the engineering programs to reinforce the crack resistance of asphalt mixtures. However, research concerning the impact of the basalt fiber diameter on the macro performance of AC-13 mixtures is very limited. Therefore, in this paper, basalt fibers with three diameters, including 7, 13 and 25 μm, were selected to research the influences of fiber diameter on the crack resistance of asphalt mixtures. Different types of crack tests, such as the low temperature trabecular bending test (LTTB), the indirect tensile asphalt cracking test (IDEAL-CT), and the semi-circular bend test (SCB), were conducted to reveal the crack resistance of AC-13 mixtures. The entire cracking process was recorded through the digital image correlation (DIC) technique, and the displacement cloud pictures, strain, average crack propagation rate (V) and fracture toughness (FT) indicators were used to evaluate the crack inhibition action of the fiber diameter on the mixture. The results showed that the incorporation of basalt fiber substantially improved the crack resistance, slowed down the increase of the displacement, and delayed the fracture time. Basalt fiber with a diameter of 7 μm presented the best enhancement capability on the crack resistance of the AC-13 mixture. The flexibility index (FI) of the SCB test showed a good correlation with V and FT values of DIC test results, respectively. These findings provide theoretical advice for the popularization and engineering application of basalt fibers in asphalt pavement.

Incorporating reclaimed asphalt pavement (RAP) into asphalt mixtures achieves astonishingly environmental and economic benefits. However, there is hesitation to use higher RAP content due to the concern regarding the deterioration in pavement performance, especially the cracking resistance. Basalt fiber has been considered an effective additive to reinforce the performance of asphalt mixtures and, subsequently, the reinforcement effect is also expected for high-RAP content mixtures. Therefore, this study investigated the effect of basalt fiber on the pavement performance of asphalt mixtures with 0%, 30%, 40%, and 50% RAP contents against high-temperature performance, moisture susceptibility, low-temperature and intermediate-temperature cracking resistance, based on the wheel-tracking test, the uniaxial penetration test, the freeze-thaw splitting test, the low-temperature bending beam test, the semicircular bend fracture test and the indirect tensile asphalt cracking test, respectively. In addition, a performance-space diagram was developed to determine the mixture performance shift caused by basalt fiber. The results showed that adding basalt fiber compensated for the detrimental effect caused by RAP, leading to significant enhancement in moisture susceptibility and low- and intermediate-temperature cracking resistance of mixtures with high RAP content, along with the enhancement in high-temperature performance, indicating that basalt fiber can contribute to the use of high RAP content.

Fiber length is a key parameter for the mixture design of basalt fiber-reinforced hot mix asphalt (HMA), which significantly affects the mix performance. To evaluate the suitability of fiber lengths for HMA with different nominal maximum aggregate size (NMAS), basalt fiber with the lengths of 3, 6, 9, 12, and 15 mm were selected for dense graded gradations with different NMASs (namely, SUP-13, SUP-20, and SUP-25), so as to prepare the fiber-reinforced HMA mixtures. Then, the mix performance was evaluated by an indirect tensile asphalt cracking test (IDEAL-CT), a four-point bending beam fatigue test, a wheel tracking test, a uniaxial penetration test, a low temperature bending beam test, and a freeze-thaw splitting test. Based on the performance results, the optimum fiber length for each mix gradation was proposed by the normalization method. The results showed that adding basalt fiber can enhance the comprehensive performance of all three types of HMA to a great extent. Furthermore, fiber length presented remarkable impact on the crack resistance, the fatigue resistance of the HMA, and the low temperature crack resistance, but it had limited influence on the high temperature deformation resistance, and water stability. The optimum fiber length for SUP-13, SUP-20, and SUP-25 was 6, 9, and 12 mm, respectively.

Basalt fiber has been widely used in asphalt mixture due to its excellent mechanical properties and good combination with asphalt. In order to systematically evaluate the enhancement effect of basalt fiber on the fatigue performance of the mixtures, gradations of Stone Mastic Asphalt and Superpave with different nominal maximum aggregate sizes, namely SMA-13, SUP-20 and SUP-25, were prepared, and a four-point bending beam fatigue test was adopted under the strain control mode. The fatigue damage mode was assessed based on the phenomenology theory, energy dissipation theory and change rate of dissipated energy. The results showed that basalt fiber could well increase the fatigue life of the mixtures. Basalt fiber could also increase the cumulative dissipated energy of the mixtures, and it was linearly correlated with the fatigue life in double logarithmic coordinates. In the meantime, adding basalt fiber could increase the change rate of dissipated energy of the mixtures. Furthermore, it is not appropriate to take the stiffness modulus declined to 50% of the original as the fatigue failure criterion of the mixture; this paper suggested that it is reasonable when the stiffness modulus was 15–25% that of the initial. These findings provide a theoretical basis for exploring the fatigue failure of asphalt pavements.