The magnetic dipole theory has been widely and successfully used to qualitatively analyze the testing signals of metal magnetic memory (MMM) testing. However, the magnetic charge density of the existing models is always an assumed value distributed uniformly or linearly along the defect section or in a stress concentration area, as a result the existing models are unsuitable for quantitatively analyzing the metal magnetic memory signal. In this work, a new forward model of MMM testing is established by considering the influence of uneven stress on magnetic charge density distribution, discretizing the specimen into numbers of micro elements firstly, assuming that the magnetic characteristic parameters of each element are evenly distributed and the magnetic charge density changes with stress in each element which can be determined by combining the modified magneto-mechanical model and the classical theory of magnetic charges. Compared with the experimental results of hole defect and crack defect specimen, the theoretical results calculated by the proposed model prove to be in good agreement with the testing results both qualitatively and quantitatively. Consequently, the proposed model is a new theoretical and quantitative model for analyzing the experimental change rule of metal magnetic memory testing. Then, the effects of stress concentration and macroscopic defects on the distribution of magnetic field are analyzed, showing that when there is only a stress concentration in the specimen, the horizontal component is negative valley, and the normal component changes from negative to positive valley peak in the stress concentration area; when there is a crack defect in the specimen, the distribution of magnetic field is just opposite to that when there is only a stress concentration. The distribution characteristics of the magnetic field can be used to judge the damage type in the specimen. Moreover, taking crack defect for example, the horizontal and normal component of magnetic field and their characteristic parameters changing with the size parameters of crack defect, such as width, length, depth and buried depth of crack defect, are analyzed in detail. The results show that the \begin{document}${W_{\Delta {H_x}}}$\end{document} and \begin{document}${W_{\Delta {H_z}}}$\end{document} increase lineally with the increase of the width of crack, \begin{document}$\Delta {H_x}$\end{document} and \begin{document}$\Delta {H_z}$\end{document}increase with the increase of the length and depth of crack, but gradually decrease with the increase of defect buried depth.
As a particular kind of detection technology under weak magnetization, metal magnetic memory testing is very likely to be affected by external factors in the detecting process, which may lead to incorrect results. In order to minimize the negative influence of interrupting signals and improve the detection accuracy, this paper adopted the enhanced metal magnetic memory testing method to preliminarily increase the signal-to-noise ratio (SNR) of the detection signal and then compares the denoising effects of wavelet threshold denoising method, empirical mode decomposition (EMD) denoising method, EMD-wavelet threshold denoising method, ensemble EMD (EEMD), complementary EEMD (CEEMD), variational mode decomposition (VMD), local mean decomposition (LMD) and empirical wavelet transform (EWT) on the detection signal and the gradient signal respectively. The results show that the enhanced metal magnetic memory testing method can significantly increase the SNR of the obtained signal and cannot improve the SNR of a gradient signal which is generated from the obtained signal. The different denoising methods can further boost the SNR and improve the detection accuracy of the obtained signal and the gradient signal. Among the eight signal processing methods, wavelet threshold, EMD and its improved methods are more applicable in the denoising of enhanced metal magnetic memory testing signals. The Wavelet threshold denoising, EMD-wavelet threshold denoising and EEMD denoising all have good denoising effects, and the denoising results to the same signal are analogous.
Geothermal resources are a type of green energy, primarily utilized in buildings for cooling and heating through heat pump systems. However, heat pump systems all face the challenges of high operating energy consumption and cost. In this study, in order to solve the problem of the high total energy consumption of compressors and pumps in traditional ground source heat pump systems, a new ground source heat pump system with coupled evaporative condensers (EC-GSHP) is proposed, and a calculation model was built to compare and analyze its comprehensive performance compared with a traditional ground source heat pump in different climate environments. It was concluded that in a region with balanced cooling and heating loads, the energy consumption was reduced by 48.48 kW, the cooling energy saving coefficient (CESC) was 21.09%, and the comprehensive coefficient of performance (COP) increased by 1.31. In a region where the total cooling load was greater than the total heating load, the energy consumption was reduced by 105.19 kW, the CESC was 22.98%, and the comprehensive COP increased by 1.49. In a region where the total heating load was greater than the total cooling load, the energy consumption was reduced by 47.77 kW, the CESC was 21.41%, and the comprehensive COP increased by 1.30. It can be seen that the cooling and energy saving performance of the EC-GSHP system is significantly better than that of a traditional GSHP.
Conventional design method of the downhole tractor is based on cementing casing, which is only suitable for the smooth wellbore. For the open hole well, the conventional downhole tractor has poor adaptability and even cannot work normally. In order to improve the obstacle surmounting performance of the wheeled downhole tractor (WDR) and expand the application range of the WDR, a double push rod-double spring support adjustment mechanism (DPRDSSAM) is proposed in this paper. Meanwhile, the proposed DPRDSSAM also needs to increase the traction force and the stability of the WDR in the open hole well. Kinematic simulation numerical models of both conventional support adjustment mechanism and the DPRDSSAM are established. The two models comprehensively considere the influence of different obstacle forms and sizes on the obstacle surmounting performance of the tractor. The influence of different obstacle forms on the obstacle surmounting performance of DPRDSSAM and single push rod support adjustment mechanism (SPRSAM) is analyzed. Results show that the DPRDSSAM has better obstacle surmounting performance than the SPRSAM. The DPRDSSAM can effectively promote further research and application of the tractor in the open hole well.
To address the imbalance between the shearing–mixing quality and energy efficiency of deepwater drilling mud mixers and breakthrough the limitations of existing independent single-objective analytical perspectives, the Eulerian solid–liquid two-phase numerical simulation was adopted in this study. Combined with a modified shear rate algorithm and a triple energy coupling analysis of shear rate, Lamb vortex energy and Enstrophy, the energy conversion and particle dispersion mechanisms inside the mixer under variable flow rates and solid concentrations were systematically investigated, and the performance differences between the first-generation and optimized mixers were clarified. Structural optimizations including an additional modular stator with a designed shear gap of 2 mm, improved blade profiles and shear angles to 14.2°, and miniaturized radial dimensions of the impeller and volute were implemented to achieve compact structural upgrading. The results demonstrate that high-energy regions are concentrated in the rotor–stator gap. After optimization, the peak shear rate increases from 12,010 s−1 to 17,092 s−1, representing a 42.3% enhancement. The peak Lamb vortex energy and the mean Enstrophy rise by 8.6% and 18.9%, respectively. Shear rate correlates weakly positively with Lamb vortex energy and strongly negatively with Enstrophy, revealing vortex sensitivity to flow velocity and tight coupling of viscous dissipation to particle concentration. The outlet coefficient of variation Cv decreases by 59.6%. Higher flow rates strengthen the coupling of shear and vortex energy, and higher solid concentrations weaken stator shear performance. The optimized mixer achieves synergistic improvements in shear efficiency and mixing quality, with over 50% enhancement in mud dispersion stability and more than 15%.
As critical equipment in the petroleum industry, coiled tubing is prone to safety hazards, including stress concentrations and fatigue failure, under complex operating conditions. An online enhanced metal magnetic memory detection method was employed to reduce noise in surface magnetic field signals from tubing subjected to 35 MPa of internal pressure across different fatigue cycles. Conventional signal processing methods have difficulty effectively extracting characteristic magnetic field signals in high-noise environments; therefore, a comprehensive comparison of the noise reduction effectiveness of five common signal processing techniques in stress-distorted regions was conducted, an in-depth analysis of the limitations of different methods was performed, and a hybrid noise reduction framework combining wavelet threshold denoising (WTD) and sequential variational modal decomposition (SVMD) was established. Concurrently, the whale optimization algorithm (WOA), which possesses global search capabilities and demonstrates good adaptability to multi-parameter coupling issues in hybrid denoising frameworks, was innovatively proposed for key parameter optimization. Using fuzzy entropy (FE) as an evaluation metric, the experimental results demonstrated that magnetic field signals in all directions achieved at least a 1.03% reduction in FE and a minimum increase of 33.1% in integrated side lobe ratio (ISLR). This provided effective technical support for reliably detecting stress-distortion zones on coiled-tubing surfaces and established the engineering necessity of implementing preventive maintenance.