The energy crisis, an increasing concern of the industrial sector, is characterized by increased energy costs and low energy availability. As part of an effort to increase energy efficiency, the present study assessed the impact of applying lean tools on the energy consumption of a manufacturing organization. Using the Kaizen approach, the organization’s processes were analyzed to identify the main vulnerabilities and make the required changes to increase consumption performance. Several technical improvements were performed to reach increased energy efficiency. Results showed an energy efficiency increase; consumption was reduced by up to 7.5% in the production line, 3.5% in the extruder stage, and up to 20% for the injection stage of the manufacturing process. The results suggest that the organization’s energy reduction targets have been achieved. Standardization of procedures was useful in the development of Kaizen projects which could be applied with certain limitations. The implications of these results for understanding energy consumption reduction are discussed.
In recent decades, there has been significant growth in research focused on biocompatible materials, particularly in the field of materials science and engineering. The primary advantages of these materials are their biocompatibility, bioactivity, and antibacterial properties. Consequently, there has been a growing utilization of bioceramic sealers in the field of endodontics. This study investigated the amounts of bioactive elements in dentin in contact with the AH Plus® Bioceramic Sealer (Dentsply, Konstanz, Germany). The results were qualitatively evaluated by examining scanning electron microscopy (SEM) images and elemental mapping and quantitatively by determining element weight (wt%) and atomic (at%) percentages obtained from EDX analysis. The AH Plus® Bioceramic Sealer demonstrated notable bioactivity through its dynamic contact with dentin at the root level.
The aim of this case study is to implement the Lean Six Sigma methodology to reduce the scrap rate of the edge-bending process of a metal door case used in the assembly process of refrigeration appliances. This study was initiated because the assembly process of refrigerators does not work at maximum capacity due to the scrap that occurs for this component. Losses have direct effects on a company’s profits and on its competitiveness on the market. This research provides an overview of the identification of the most optimal and useful tools that can be used in each context; this will help to establish a protocol which can be applied in similar contexts. Although this study is limited to one process, the results will have direct effects on the assembly line of the organization. The purpose of this study is to increase the capability of the process and to improve the efficiency of the delivery of the component parts to the assembly line. This case study provides further evidence of the effectiveness of the use of the Six Sigma methodology in identifying and reducing scrap rates.
An important step toward automation and digitization in Industry 4.0 is the automobile sector’s use of smart manufacturing integrated systems (SMISs). Although this change increases productivity and competitiveness, it also creates new hazards for workplace safety. Key issues include ergonomic and cognitive strain from greater human–machine interactions, particularly with collaborative robots (cobots), and cybersecurity threats from the IIoT and cyber–physical systems. This paper looks at these hazards and stresses the value of safety precautions like predictive maintenance, traceability, and real-time monitoring. This case study investigates how the integration of smart manufacturing integrated systems (SMISs) and cyber–physical systems (CPSs) within Industry 4.0 frameworks enhances workplace safety in the automotive sector. Through a comprehensive case study of the final assembly line, this research explores how these technologies contribute to predictive maintenance, real-time monitoring, and human–machine collaboration, leading to significant reductions in ergonomic and cybersecurity risks.
This paper presents a new category of bandgap voltage reference circuits with programmable output voltage. Intended to operate at low supply voltages, the proposed structure is fully CMOS compatible. The implementation of the concept in a 0.18 /spl mu/m CMOS technology yields three values of output voltages (0.6 V, 0.9 V and 1.2 V) with excellent temperature coefficients and very good PSRR while running at supply voltages down to 1.2 V.