The influence of grain growth inhibitors and powder size on the microstructure and mechanical properties of ultrafine and nanostructured cemented carbides was researched. Three different WC powders, with an addition of different type and content of grain growth inhibitors GGIs, VC and Cr3C2 and with dBET grain sizes in the range from 95 to 150 nm were selected as starting powders. Four different mixtures with 6 and 9 wt. % Co were prepared. The consolidated samples are characterized by different microstructural and mechanical properties with respect to the characteristics of starting powders. Increased sintering temperatures led to microstructural irregularities in the form of a discontinuous WC growth, carbide agglomerates and abnormal grain growth as a consequence of coalescence via grain boundary elimination. The addition of 0.45% Cr3C2 contributed to microstructure homogeneity, reduced discontinuous and continuous grain growth, and increased Vickers hardness by approximately 70 HV and fracture toughness by approximately 0.15 MN/m3/2. The reduction of the starting powder to a real nanosize of 95 nm resulted in lower densities, and significant hardness increase, with a simultaneously small increase in fracture toughness. The consolidation of real nanopowders (dBET < 100 nm) solely by conventional sintering in hydrogen without isostatic pressing is not preferred.
The paper investigates the effects of DC plasma nitriding on surface roughness, hardness, microstructure, micro-abrasion, and corrosion resistance of AISI 316L Austenitic Stainless (AS) steel. The nitriding has been conducted for durations ranging from 4 to 24 h at a temperature of 430 °C in a commercial vacuum furnace, Rübig PN90/70. Micro-abrasion resistance has been tested using the calotest device with a measurement diameter of craters produced on the sample surface after 10 to 60 s of wear. Corrosion resistance has been tested using the Electroimpedance Spectroscopy (EIS) method in a 3.5% NaCl water solution. The surface roughness parameters and hardness of the samples increased with longer nitriding times, attributed to the saturation of austenite and the formation of iron and chromium nitrides. Nitriding for longer than 8 h resulted in the formation of a thicker compound layer that is hard and brittle, leading to reduced wear resistance compared with shorter nitriding times. EIS measurements revealed that nitrided samples had lower corrosion resistance compared with the untreated sample. The corrosion stability was not significantly affected by nitriding time. Different nitriding times have a great influence on resistance to pitting corrosion. This study provides valuable insights into the effects of plasma nitriding on the properties of AS steel, highlighting the importance of optimizing nitriding parameters for specific applications.
The aim of this study was to prepare and characterize thin hybrid films on polyurethane-coated knitted fabrics and to achieve satisfactory color fastness to artificial light. Sol–gel-derived hybrid thin films were deposited via the dip-coating of 3-glycidoxypropiltrimethoxysilane. Titanium dioxide (TiO2) and zinc oxide (ZnO) nanopowders were added to compensate for the insufficient aging resistance, which manifests itself in low color fastness and is one of the most frequent complaints from manufacturers of coated marine fabrics (yachts, boats, etc.). The optimum processing conditions were determined by varying the concentration of precursors and auxiliaries, the mass concentration of TiO2 and ZnO nanopowders, the drawing speed, and the methods and process of fabric treatment. The hybrid films were also characterized using scanning electron microscopy and Fourier transform infrared spectroscopy with attenuated total internal reflection, while Spectraflash SF 300 investigated color fastness. After 300 h of exposure in a xenon chamber, the thin hybrid films showed good color fastness and good resistance to washing cycles. The sol–gel treatment proved to be a successful answer to the manufacturers’ need for the post-treatment of polyurethane-coated knitted fabrics against UV radiation for use in the marine sector (yachts, speedboats, etc.).
CoCrMo alloys have been used in hip replacements for many years, and their properties can be enhanced with hard coatings. The TiN layer can be deposited on a CoCrMo alloy to its improve corrosion properties, such as reduction of the release of potentially harmful metal ions from CoCrMo-based surgical implants. In this work, a medical grade CoCrMo alloy was coated with TiN by means of plasma-assisted chemical deposition from the vapor phase (PACVD) technique at 500 °C for 4.5 h. The TiN/substrate interface and thickness of the TiN layer were analysed by scanning electron microscopy (SEM). Corrosion parameters Ecor, Rp, and Icor were determined via direct current (DC) and alternating current (AC) electrochemical techniques. The SEM analysis showed a highly dense and quite uniform TiN layer, with a thickness of 2 µm. The results obtained by the DC electrochemical methods show better corrosion stability of the TiN/CoCrMo samples in comparison with CoCrMo in 0.9% NaCl at (25 ± 1) °C and (36 ± 1) °C. The electrochemical impedance spectroscopy (EIS) results show that there are nuclei on the TiN coating which reduce the corrosion stability.