Aquathermolysis is one of the crucial processes being considered to successfully upgrade and irreversibly reduce the high viscosity of heavy crude oil during steam enhanced oil recovery technologies. The aquathermolysis of heavy oil can be promoted by transition metal-based catalysts. In this study, the catalytic performance of two water-soluble catalysts Ni(CH3COO)2 and Zn(CH3COO)2 on the aquathermolytic upgrading of heavy oil at 300 °C for 24 h was investigated in a high pressure–high temperature (HP-HT) batch reactor. The comparison study showed that nickel acetate is more effective than zinc acetate in terms of viscosity reduction at 20 °C (58% versus 48%). The viscosity alteration can be mainly explained by the changes in the group composition, where the content of resins and asphaltenes in the upgraded heavy crude oil sample in the presence of nickel catalyst was reduced by 44% and 13%, respectively. Moreover, the nickel acetate-assisted aquathermolysis of heavy oil contributed to the increase in the yield of gasoline and diesel oil fractions by 33% and 29%, respectively. The activity of the compared metal acetates in hydrogenation of the crude oil was judged by the results of the atomic H/C ratio. The atomic H/C ratio of crude oil upgraded in the presence of Ni(CH3COO)2 was significantly increased from 1.52 to 2.02. In addition, the catalyst contributed to the desulfurization of crude oil, reducing the content of sulfur in crude oil from 5.55 wt% to 4.51 wt% The destructive hydrogenation of resins and asphaltenes was supported by the results of gas chromatography-mass spectroscopy (GC-MS) and Fourier-transform infrared (FT-IR) spectroscopy analysis methods. The obtained experimental results showed that using water-soluble catalysts is effective in promoting the aquathermolytic reactions of heavy oil and has a great potential for industrial-scale applications.
Aquathermolysis is a promising process for improving the quality of heavy oil under reservoir conditions. However, the application of catalysts during the process can significantly promote the transformation of the heavy fragments and heteroatom-containing compounds of crude oil mixtures into low-molecular-weight hydrocarbons. This research paper conducted a comparative analysis of the catalytic effectiveness of water-soluble metal salts like NiSO4 and FeSO4 in the process of aquathermolysis to upgrade heavy oil samples extracted from the Ashal’cha reservoir. The temperature of the experiment was 300 °C for a duration of 24 h. Compared to the viscosity of the native crude oil, the Fe nanoparticles contributed to a 60% reduction in viscosity. The viscosity alteration is explained by the chemical changes observed in the composition of heavy oil after catalytic (FeSO4) aquathermolysis, where the asphaltene and resin contents were altered by 7% and 17%, accordingly. Moreover, the observed aquathermolytic upgrading of heavy oil in the presence of FeSO4 led to an increase in the yield of gasoline fraction by 13% and diesel fraction by 53%. The H/C ratio, which represents the hydrogenation of crude oil, increased from 1.52 (before catalytic upgrading) to 1.99 (after catalytic upgrading). The results of Chromatomass (GC MS) and Fourier-transform infrared spectroscopy (FT-IR) show the intensification of destructive hydrogenation reactions in the presence of water-soluble catalysts. According to the XRD and SEM-EDX results, the metal salts are thermally decomposed during the aquathermolysis process into the oxides of corresponding metals and are particularly sulfided by the sulfur-containing aquathermolysis products.
4 April 2024 in Industrial & Engineering Chemistry Research
Catalytic thermolysis is considered to be an effective process for viscosity reduction, the conversion of high-molecular components of oil (resins and asphaltenes) into light hydrocarbons, and the desulfurization of hydrocarbons. In this paper, we conducted non-catalytic and catalytic thermolysis of a heavy oil sample isolated from the Ashalcha oil field (Tatarstan, Russia) at a temperature of 250 °C. Fullerene C60 nanoparticles were applied to promote selective low-temperature thermolytic reactions in the heavy oil, which increase the depth of heavy oil upgrading and enhance the flow behavior of viscous crude oil. In addition, the influence of water content on the performance of heavy oil thermolysis was evaluated. It was found that water contributes to the cracking of high-molecular components such as resins and asphaltenes. The destruction products lead to the improvement of group and fractional components of crude oil. The results of the experiments showed that the content of asphaltenes after the aquatic thermolysis of the heavy oil sample in the presence of fullerene C60 was reduced by 35% in contrast to the initial crude oil sample. The destructive hydrogenation processes resulted in the irreversible viscosity reduction of the heavy oil sample from 3110 mPa.s to 2081 mPa.s measured at a temperature of 20 °C. Thus, the feasibility of using fullerene C60 as an additive in order to increase the yield of light fractions and reduce viscosity is confirmed.
The high viscosity of heavy oil is the main challenge hindering its production. Catalytic thermolysis can be an effective solution for the upgrading of heavy oil in reservoir conditions that leads to the viscosity reduction of native oil and increases the yield of light fractions. In this study, the thermolysis of heavy oil produced from Ashalchinskoye field was carried out in the presence of FeP and Al(H2PO4) nanocatalysts at a temperature of 250 °C in N2 gas environment. It was shown that Al(H2PO4)3 and FeP catalysts at a concentration of 0.5% significantly promoted the efficiency of the heavy oil thermolysis and are key controlling factors contributing to the acceleration of chemical reactions. The Al(H2PO4)3 + NiCO3 nanoparticles were active in accelerating the main chemical reactions during upgrading of heavy oil: desulfurization, removal of the side alkyl chains from polyaromatic hydrocarbons, the isomerization of the molecular chain, hydrogenation and ring opening, which led to the viscosity reduction in heavy oil by 42%wt. Moreover, the selectivity of the Al(H2PO4)3 + NiCO3 catalyst relative to the light distillates increased up to 33.56%wt., which is more than two times in contrast to the light distillates of initial crude oil. The content of resins and asphaltenes in the presence of the given catalytic complex was reduced from 34.4%wt. to 14.7%wt. However, FeP + NiCO3 nanoparticles contributed to the stabilization of gasoline fractions obtained after upgraded oil distillation. Based on the results, it is possible to conclude that the thermolysis of heavy oil in the presence of FeP and Al(H2PO4)3 is a promising method for upgrading heavy oil and reducing its viscosity.
Aquathermolysis is a promising method to upgrade heavy oil in reservoir conditions. However, application of catalysts can significantly promote transformation of the heavy fragments (resins and asphaltenes) and heteroatom-containing compounds of crude oil mixture into low-molecular-weight hydrocarbons. In this paper, the comparison study of the catalytic performance of the water-soluble metal salts such as NiSO4 and FeSO4 on the aquathermolytic upgrading of heavy oil samples produced from Ashal’cha reservoir was carried out at a temperature of 300 °C for 24 hours. Iron nanoparticles contributed to the highest viscosity reduction degree - 60% in contrast to the viscosity of the native crude oil sample. The viscosity alteration is reasoned by the changes in the group composition of heavy oil after catalytic (FeSO4) aquathermolysis, where the content of resins and asphaltenes were reduced by 17% and 7%, respectively. Moreover, the aquathermolytic upgrading of heavy oil in the presence of FeSO4 led to an increase in the yield of gasoline fraction by 13% and diesel fraction by 53%. The H/C ratio, which represents the hydrogenation of crude oil, increased from 1.52 (before catalytic upgrading) to 1.99 (after catalytic upgrading). The results of Chromatomass (GC-MS) and Fourier-infrared (FT-IR) spectroscopies confirmed the intensification of destructive hydrogenation of resins and asphaltenes in the presence of the water-soluble catalysts. According to XRD and SEM-EDX results, the metal salts are thermally decomposed during the aquathermolysis process into the oxides of corresponding metals and particularly sulfided by the sulfur-containing aquathermolysis products.