The urgent problem to be solved in heavy oil exploitation is to reduce viscosity and improve fluidity. Emulsification and viscosity reduction technology has been paid more and more attention and its developments applied. This paper studied the viscosity reduction performance of three types of viscosity reducers and obtained good results. The viscosity reduction rate, interfacial tension, and emulsification performance of three types of viscosity reducers including anionic sulfonate, non-ionic (polyether and amine oxide), and amphoteric betaine were compared with Daqing crude oil. The results showed that the viscosity reduction rate of petroleum sulfonate and betaine was 75–85%. The viscosity reduction rate increased as viscosity reducer concentration increased. An increase in the oil–water ratio and polymer decreased viscosity reduction. When the concentration of erucamide oxide was 0.2%, the ultra-low interfacial tension was 4.41 × 10⁻³ mN/m. When the oil–water ratio was 1:1, the maximum water separation rates of five viscosity reducers were different. With an increase in the oil–water ratio, the emulsion changed from o/w emulsion to w/o emulsion, and the stability was better. Erucamide oxide and erucic betaine had good viscosity reduction and emulsification effects on Daqing crude oil. This work can enrich knowledge of the viscosity reduction of heavy oil systems with low relative viscosity and enrich the application of viscosity reducer varieties.

In order to explore the mechanism responsible for the interactions in the surfactant–polymer composite flooding and broaden the application range of the binary system in heterogeneous oil reservoirs, in this paper, the influences of different surfactants on the viscosity of two polymers with similar molecular weights, partially hydrolyzed polyacrylamide (HPAM) and hydrophobically modified polyacrylamide (HMPAM), were studied at different reservoir environments. In addition, the relationship between the surfactant–polymer synergistic effects and oil displacement efficiency was also investigated. The experimental results show that for HPAM, surfactants mainly act as an electrolyte to reduce its viscosity. For HMPAM, SDBS and TX-100 will form aggregates with the hydrophobic blocks of polymer molecules, reducing the bulk viscosity. However, zwitterionic surfactant aralkyl substituted alkyl sulfobetaine BSB molecules can build “bridges” between different polymer molecules through hydrogen bonding and electrostatic interaction. After forming aggregates with HMPAM molecules, the viscosity will increase. The presence of two polymers all weakened the surfactant oil–water interfacial membrane strength to a certain extent, but had little effect on the interfacial tension. The synergistic effect of the “bridge” between HMPAM and BSB under macroscopic conditions also occurs in the microscopic pores of the core, which has a beneficial effect on improving oil recovery.

Study on the mechanism of surfactant flooding: Effect of betaine structure

Alkali–surfactant–polymer (ASP) flooding is one of the most effective and promising ways to enhance oil recovery (EOR). The synergistic effect between alkali, surfactant, and polymer can respectively promote emulsification performance, reduce interfacial tension, and improve bulk phase viscosity, thus effectively improving flooding efficiency. However, the displacement mechanism of ASP flooding and the contribution of different components to the oil displacement effect still need further discussion. In this study, five groups of chemical slugs were injected into the fracture model after water flooding to characterize the displacement effect of weak alkali, surfactant, polymer, and their binary/ternary combinations on residual oil. Additionally, the dominant mechanism of the ASP flooding system to improve the recovery was studied. The results showed that EOR can be improved through interfacial reaction, low oil/water interfacial tension (IFT), and increased viscosity. In particular, the synergistic effect of ASP includes sweep and oil washing. As for sweep, the swept volume is expanded by the interfacial reaction between the alkali and the acidic components in Daqing crude oil, and the polymer increases the viscosity of the system. As for oil washing, the surfactant generated by the alkali cooperates with surfactants to reduce the IFT to an ultra-low level, which promotes the formation and migration of oil-in-water emulsions and increases the efficiency of oil washing. Overall, ASP can not only activate discontinuous oil ganglia in the pores within the water flooding range, but also emulsify, decompose, and migrate the continuous residual oil in the expanded range outside the water flooding. The EOR of ASP is 38.0% higher than that of water flooding. Therefore, the ASP system is a new ternary composite flooding technology with low cost, technical feasibility, and broad application prospects.

Nonionic–anionic surfactants are expected to be applied in chemical flooding due to their important properties such as ultralow IFT values, good salt tolerance, and no chromatographic separation in porous media. In this study, a new type of nonionic–anionic–hydrophobic group structure surfactant N, N-dihydroxyethylalkylamide carboxylate (EAMC) was synthesized. The synergistic effects between petroleum sulfonate (KPS) and EAMC in reducing interfacial tension (IFT) and emulsification properties were studied. The influences of salt, alkali and Ca²⁺ on the IFTs of surfactant solutions were also investigated. One-dimensional core flooding experiments were used to characterize the enhanced oil recovery capability of the KPS and EAMC mixed system. The experimental results show that both EAMC and KPS have high interfacial activity and can reduce IFTs to about 0.01 mN/m order of magnitude against decane at optimized concentrations. The area occupied by the hydrophilic group of EAMC on the interface is smaller than that of its own hydrophobic group. The interfacial film formed by EAMC alone is relatively loose. The IFTs of KPS containing different structure petroleum sulfonates is affected by the difference in the adsorption rate of petroleum sulfonates on the interface, which shows that both the dynamic and equilibrium interfacial tensions can have the lowest values. However, the IFTs of the EAMC solutions against crude oil can be reduced to ultralow values because the mixed tight adsorption film is formed by EAMC and crude oil fraction molecules with synergistic effect. On the other hand, the KPS molecule has a hydrophobic part with large size and no synergism with crude oil fractions can be observed in the solutions containing only KPS. The combination of EAMC and KPS shows synergistic effect, namely ultralow IFT values, good emulsification properties, high alkali tolerance, and good salt and Ca²⁺ tolerance during a wide percentage range of EAMC. The best formula of EAMC and KPS system can be applied for EOR after polymer flooding. The studies in this paper are helpful for the design and application of a chemical flooding formula with nonionic–anionic–hydrophobic group structure surfactants.

Micro visualization has become an important means of solving colloid and interface scientific problems in enhanced oil recovery. It can establish a relationship between a series of performance evaluations of an oil-water interface under macroscopic dimensions and the actual application effect in confined space, and more truly and reliably reflect the starting and migration behavior of crude oil or emulsion in rock pores. In this article, zwitterionic surfactant alkyl sulfobetaine (ASB) and anionic extended surfactant alkyl polyoxypropylene sulfate (A145) were employed as flooding surfactants. The macroscopic properties of the surfactant solutions, such as the oil-water interfacial tension (IFT), the interfacial dilational rheology and the viscosity of crude oil emulsions, have been measured. At the same time, we link these parameters with the oil displacement effect in several visual glass models and confirm the main factors affecting the migration ability of emulsions in micro-scale pores. The experimental results show that ASB reduces the IFT through mixed adsorption with crude oil fractions. The flat arrangement of the large hydrophilic group of ASB molecules enhances the interactions between the surfactant molecules on the oil-water interface. Compared with sulfate, betaine has higher interfacial membrane strength and emulsion viscosity. A145 has a strong ability to reduce the IFT against crude oil because of the larger size effect of the PO chains at the oil side of the interface. However, the membrane strength of A145 is moderate and the emulsion does not show a viscosity-increasing effect. During the displacement process, the deformation ability of the front emulsions or oil banks is the main controlling factor of the displacement efficiency, which is determined by the membrane strength and emulsion viscosity. The strong interfacial membrane strength and the high emulsion viscosity are not conducive to the migration of droplets in pore throats and may result in low displacement efficiency.