The aim of this study was to improve the machinability of wood-plastic composites by exploring the effects of different wood-plastic composites on machinability. In particular, the effects of milling with cemented carbide cutters were assessed by investigating cutting forces, cutting temperature, surface quality, chip formation, and tool wear. The cutting parameters determined to yield an optimal surface quality were rake angle 2°, cutting speed 9.0 m/s, feed per tooth 0.3 mm, and cutting depth 1.5 mm. In these optimized milling conditions, the wood-plastic composite with polypropylene exhibited the highest cutting forces, cutting temperature, and tool wear, followed by polyethylene and polyvinyl chloride wood-plastic composites. Two wear patterns were determined during wood-plastic composite machining, namely chipping and flaking. Due to the different material composition, semi-discontinuous ribbon chips and continuous ribbon chips were generated from the machining process of wood-plastic composites with polypropylene and polyethylene, respectively. The wood-plastic composite with polyvinyl chloride, on the other hand, formed needle-like chips. These results contribute to a theoretical and practical basis for improved wood-plastic composite machining in industrial settings.

Walnut (Juglans regia L.) is widely used in wood furnishings, and machinability is a key factor for improving product quality and enterprise benefits. This work focused on the influence of the rake angle, depth of cut, and cutting speed on the cutting force and machined surface roughness during the straight-tooth milling of walnut. On the basis of the experimental findings, a mathematical model was created using a response surface methodology to determine the relationship between the cutting force and the cutting conditions, as well as the relationship between the surface roughness and the cutting conditions. Variance analysis was used to study the significant contributions of the interactions of various factors and two-level interactions to the cutting force and surface roughness. The optimized combination of milling conditions, resulting in lowest cutting force and surface roughness, was determined to be a rake angle of 5°, a depth of cut of 0.6 mm, and a cutting speed of 45 m/s.

This work focused on changes in surface roughness under different cutting conditions for improving the cutting quality of beech wood during milling. A response surface methodology and an adaptive network-based fuzzy inference system were adopted to model and establish the relationship between milling conditions and surface roughness. Moreover, the significant impact of each factor and two-factor interactions on surface roughness were explored by analysis of variance. The specific objective of this work was to find milling parameters for minimum surface roughness, and the optimal milling condition was determined to be a rake angle of 15°, a spindle speed of 3357 r/min and a depth of cut of 0.62 mm. These parameters are suggested to be used in actual machining of beech wood with respect of smoothness surface.

This study provides guidelines for the industrial machining of wood-plastic composites, focusing on their behaviour under friction, specifically when friction is caused by sliding contact with cemented carbide. Using the response surface method (RSM) to explore the correlation between the friction coefficient and the wood-plastic composite type, loading force, and reciprocating frequency, a series of frictional tests were performed. The significant contributions of each factor and their two-factor interactions were determined by analysis of variance (ANOVA), with a significance level of 5%, while trends in the variation of the friction coefficient were investigated by using a response surface methodology. The wood-plastic composite types had the greatest impact on the friction coefficient, followed by loading force and reciprocating frequency. A mathematical model (CoF = −0.10 + 0.09ω−0.02f+0.01F_n−0.01ωf+2.38×10⁻³ωF_n−2.00×10⁻⁴F_nf+0.11ω²+2.96f²−1.04×10⁻⁴F_n²) was developed to accurately predict changes in the friction coefficient during machining of such composites. According to the results of the optimisation, wood-plastic composite with polypropylene should be machined with high-speed cutting, whereas those with polyethylene and polyvinyl chloride are recommended for low-speed machining, so as to ensure the lowest friction coefficient.

For the sake of improving the benefit of enterprise by reducing energy waste. RSM (response surface methodology) was used to investigated the cutting power of wood–plastic composite at different cutting conditions (rake angle, cutting speed, depth of cut, and flank wear). Based on the experimental results, a cutting power model with a high degree of fitting was developed, which can be used to predict cutting power and optimal cutting conditions. Meanwhile, the effects of rake angle, cutting speed, depth of cut, and flank wear and their interaction on the cutting power were probed by analysis of variance, and the significant terms were determined. Finally, the optimal cutting condition was obtained as follows: rake angle of 10°, cutting speed of 300 m/min, depth of cut of 1.5 mm, and flank wear of 0.1 mm. This parameter combination is suggested to be used for industrial manufacturing of wood–plastic composite in terms of the incredible machining efficiency and the lowest energy consumption.