The influence of the surface mechanical-pulse treatment based on high-speed friction with a rapid cooling by the technological environment on the wear resistance of medium- and high-carbon steels was considered. The treatment due to a severe plastic deformation enabled obtaining the nanocrystalline structure with a grain size of 14–40 nm. A high positive effect of this treatment was obtained not only because of metal nanocrystallization but also thanks to other factors, namely, structural-phase transformations, carbon saturation of the surface due to decomposition of the coolant and the friction coefficient decrease. Higher carbon content leads to better strengthening of the surface, and its microhardness can reach 12 GPa.
Surface mechanical pulse treatment of medium-carbon low alloyed steels by high speed friction has been developed. Its major features are surfaces provided with the nanostructure with grain size of 20...50 nm, increased surface hardness and, correspondingly wear resistance. This nanostructure is subjected to the tempering temperature of 500 °С. Hydrogen charging of the strengthening materials decreases their plasticity, more considerably in steels with higher carbon content. However, it is possible to use mechanical pulse treatment to achieve high characteristics of strength, wear resistance and plasticity in hydrogen, selecting as-received matrix structure and the tempering temperature after surface treatment.
A surface nanocrystalline steel layer in the low alloy steel 41Cr4 was fabricated by using mechanical-pulse treatment (MPT) with different deformation modes. The structure parameters, the physical and mechanical properties, the wear resistance, and the surface topography parameters of the treated steel depending on the deformation mode were investigated. A tool with a smooth working surface was used for inducing unidirectional deformation in the top surface layer (shear), and a tool with the oppositely directed grooves was used for generating multidirectional deformation. The surface layer with a nanocrystalline structure formed by MPT using both of the tools was characterised by enhanced mechanical properties and wear resistance compared with those of the untreated or heat-treated steels. Inducing multidirectional deformation during the MPT resulted in a decrease in the grain size and an increase in the depth and microhardness of the surface layer due to it facilitating the generation of dislocations compared to those formed under unidirectional deformation. The results also demonstrated that favourable surface topography parameters providing the highest wear resistance of the steel were obtained at MPT using multidirectional deformation.
Engineering materials with nanocrystalline structure could be exploited under simultaneous action of mechanical loading and corrosion environments; therefore, their corrosion resistance is important. Surface nanocrystalline structure was generated on middle carbon steels by severe plastic deformation using the method of mechanical pulse friction treatment. This treatment additionally includes high temperature phase transformation and alloying. Using a complex of the corrosive, electrochemical and physical investigations, it was established that nanocrystalline structures can be characterized by lower or increased corrosion resistance in comparison with the reference material. It is caused by the action of two confronting factors: arising energy level and anticorrosive alloying of the surface layer.