Wood-plastic composites (WPCs) have shown exceptional promise as a building material, especially for outdoor uses. Using renewable wood fiber as the reinforcing filler in WPCs increases the material’s environmental sustainability. While virgin commodity thermoplastics are primarily used in these composites, using post-consumer plastic further contributes to their sustainability. While they are beginning to be used in the Gulf countries, information on their performance, especially durability under harsh desert climates, is sparse. The present investigation on WPCs is based on the two most popularly used thermoplastics in WPCs, virgin high-density polyethylene (HDPE) and polypropylene (PP), with the wood content varying between 0 and 36 wt. %. These were prepared with melt processing from a masterbatch and characterized primarily using thermal methods and tensile properties of their injection molded test pieces. Variations in tensile properties, especially the tensile modulus (MPa), the tensile strength (MPa), and the ultimate extensibility (%) of the composite samples were investigated to determine an optimal wood-fiber loading. For either polymer type, exceeding 27 weight percent of wood fiber resulted in unacceptably low ultimate extensibility of the material.

The natural and laboratory-accelerated weathering of wood–plastic composites (WPCs) based on high-density polyethylene (HDPE) and polypropylene (PP) plastics was investigated in this study. Injection molded samples of WPCs with different loadings of wood fiber ranging from 0 to 36 wt.% of wood were subjected to laboratory-accelerated weathering and natural weathering. The integrity of samples weathered to different extents was tested using a standard tensile test and surface hardness test to investigate the dependence of these properties on the duration of weathering exposure. Tensile data were used to identify the loading of wood fibers in either plastic matrix that afforded superior ultra-violet (UV) stability. Tensile measurements under uniaxial strain yielded average values of tensile strength (TS), low-extension modulus (E), and elongation at break (EB). Both natural weathering outdoors and accelerated weathering in the laboratory showed that the TS and EB decreased while the E increased with the duration of exposure for all samples tested. The change in the average TS of composites with the duration of exposure offers valuable insights. The correlation between the tensile and hardness data for the WPC samples was explored. After naturally weathering at two exposure sites, the hardness of the WPCs was found to decrease between 8% to 12.5%, depending on the composition and exposure location parameters. Furthermore, no marked difference in performance with increasing wood fiber beyond 18 wt.% was observed. WPCs can be a key parameter in environmental sustainability by being used in the building and packaging industries, which reduces carbon emissions and waste generation.

The natural and laboratory-accelerated weathering of wood-plastic composites (WPCs) based on high-density polyethylene (HDPE) and polypropylene (PP) plastics was investigated. Injection molded samples of the WPCs with different loadings of wood fiber ranging from 0 to 36 wt. percent of wood were subjected to laboratory accelerated weathering and natural weathering. The integrity of samples weathered to different extents was tested using a standard tensile test and surface hardness test to investigate the dependence of these properties on the duration of weathering exposure. Tensile data was used to identify the loading of wood fiber in either plastic matrix that afforded superior ultraviolet (UV) stability. The correlation between the tensile and hardness data for the WPC samples was explored.

Nanocomposites based on low‐density polyethylene (LDPE) with MMT clay, nanosilica, and nanoscale zinc oxide (at 5 wt.%) were prepared by melt processing and evaluated for durability using laboratory accelerated weathering. The changes in tensile properties of the nanocomposites with the duration of exposure were compared to data from natural weathering outdoors. The enhancement of degradation rates of the LDPE matrix by the presence of nanofillers in accelerated weathering is reported.