Drug delivery through the skin offers many advantages such as avoidance of hepatic first-pass metabolism, maintenance of steady plasma concentration, safety, and compliance over oral or parenteral pathways. However, the biggest challenge for transdermal delivery is that only a limited number of potent drugs with ideal physicochemical properties can passively diffuse and intercellularly permeate through skin barriers and achieve therapeutic concentration by this route. Significant efforts have been made toward the development of approaches to enhance transdermal permeation of the drugs. Among them, microneedles represent one of the microscale physical enhancement methods that greatly expand the spectrum of drugs for transdermal and intradermal delivery. Microneedles typically measure 0.1–1 mm in length. In this review, microneedle materials, fabrication routes, characterization techniques, and applications for transdermal delivery are discussed. A variety of materials such as silicon, stainless steel, and polymers have been used to fabricate solid, coated, hollow, or dissolvable microneedles. Their implications for transdermal drug delivery have been discussed extensively. However, there remain challenges with sustained delivery, efficacy, cost-effective fabrication, and large-scale manufacturing. This review discusses different modes of characterization and the gaps in manufacturing technologies associated with microneedles. This review also discusses their potential impact on drug delivery, vaccine delivery, disease diagnostic, and cosmetics applications.

Over the past decade, 3D printing technology has been leading the manufacturing revolution. A recent development in the field of 3D printing has added time as a fourth dimension to obtain 4D printing parts. A fabricated design created by 3D printing is static, whereas a design created by 4D printing is capable of altering its shape in response to environmental factors. The phrase “4D printing” was introduced by Tibbits in 2013, and 4D printing has since grown in popularity. Different smart materials, stimulus, and manufacturing methods have been published in the literature to promote this new technology. This review paper provides a description of 4D printing technology along with its features, benefits, limitations, and drawbacks. This paper also reviews a variety of 4D printing applications in fields such as electronics, renewable energy, aerospace, food, healthcare, and fashion wear. The review discusses gaps in the research, the current challenges in 4D printing, and the future of 4D printing.

Groundwater is one of the water resources used to preserve natural water sources for drinking, irrigation, and several other purposes, especially in industrial applications. Human activities related to industry and agriculture result in groundwater contamination. Therefore, investigating water quality is essential for drinking and irrigation purposes. In this work, the water quality index (WQI) was used to identify the suitability of water for drinking and irrigation. However, generating an accurate WQI requires much time, as errors may be made during the sub-index calculations. Hence, an artificial intelligence (AI) prediction model was built to reduce both time and errors. Eighty data samples were collected from Sakrand, a city in the province of Sindh, to investigate the area’s WQI. The classification learners were used with raw data samples and the normalized data to select the best classifier among the following decision trees: support vector machine (SVM), k-nearest neighbors (K-NN), ensemble tree (ET), and discrimination analysis (DA). These were included in the classification learner tool in MATLAB. The results revealed that SVM was the best raw and normalized data classifier. The prediction accuracy levels for the training data were 90.8% and 89.2% for the raw and normalized data, respectively. Meanwhile, the prediction accuracy levels for the testing data were 86.67 and 93.33% for the raw and normalized data, respectively.

Microneedle (MN) technology is an optimal choice for the delivery of drugs via the transdermal route, with a minimally invasive procedure. MN applications are varied from drug delivery, cosmetics, tissue engineering, vaccine delivery, and disease diagnostics. The MN is a biomedical device that offers many advantages including but not limited to a painless experience, being time-effective, and real-time sensing. This research implements additive manufacturing (AM) technology to fabricate MN arrays for advanced therapeutic applications. Stereolithography (SLA) was used to fabricate six MN designs with three aspect ratios. The MN array included conical-shaped 100 needles (10 × 10 needle) in each array. The microneedles were characterized using optical and scanning electron microscopy to evaluate the dimensional accuracy. Further, mechanical and insertion tests were performed to analyze the mechanical strength and skin penetration capabilities of the polymeric MN. MNs with higher aspect ratios had higher deformation characteristics suitable for penetration to deeper levels beyond the stratum corneum. MNs with both 0.3 mm and 0.4 mm base diameters displayed consistent force–displacement behavior during a skin-equivalent penetration test. This research establishes guidelines for fabricating polymeric MN for high-accuracy and low-cost 3D printing.

Microneedles are an innovation in the field of medicine that have the potential to revolutionize drug delivery, diagnostics, and cosmetic treatments. This innovation provides a minimally invasive means to deliver drugs, vaccines, and other therapeutic substances into the skin. This research investigates the design and manufacture of customized microneedle arrays using laser ablation. Laser ablation was performed using an ytterbium laser on a polymethyl methacrylate (PMMA) substrate to create a mold for casting polydimethylsiloxane (PDMS) microneedles. An experimental design was conducted to evaluate the effect of process parameters including laser pulse power, pulse width, pulse repetition, interval between pulses, and laser profile on the desired geometry of the microneedles. The analysis of variance (ANOVA) model showed that lasing interval, laser power, and pulse width had the highest influence on the output metrics (diameter and height) of the microneedle. The microneedle dimensions showed an increase with higher pulse width and vice versa with an increase in pulse interval. A response surface model indicated that the laser pulse width and interval (independent variables) significantly affect the response diameter and height (dependent variable). A predictive model was generated to predict the microneedle topology and aspect ratio varying from 0.8 to 1.5 based on the variation in critical input process parameters. This research lays the foundation for the design and fabrication of customized microneedles based on variations in specific input parameters for therapeutic applications in dermal sensors, drug delivery, and vaccine delivery.

Nitrile butadiene rubber (NBR) latex exhibits excellent tensile properties, chemical resistance, and thermal stability in applications such as gloves and safety shoes due to vulcanization. In this research work, attempts have been made to manipulate the vulcanization to produce thin and compact elastomeric NBR coating on myristic acid (MA) phase change material (PCM) to produce shape-stabilized PCM. The proposal for the use of latex-based elastomeric coating for PCM has been rarely considered in the literature due to a lack of understanding of the crosslink of elastomers. Thus, in this research, the effects of sulfur formulation on the coating performance of NBR on the PCM in terms of latent heat and thermal stability were determined. Leakage analysis indicates that the MA pellet coated with 0.5 phr of sulfur-cured NBR layer (MA/NBR-0.5) successfully eliminates the leakage issue. A tensile analysis revealed that a durable PCM coating layer must possess a combination of the following criteria: high tensile strength, ductility, and flexibility. Fourier transform infrared analysis (FTIR) and electron microscopy images showed the formation of thin, compact, and continuous NBR coating when 0.5 phr of sulfur was used. The further increment of sulfur loading between 1.0 and 1.5 phr causes the formation of defects on the coating layers, while non-vulcanized NBR layers seem to be very weak to withstand the phase-change process. The recorded latent heat values of melting and freezing of MA/NBR-0.5 are 142.30 ± 1.38 and 139.47 ± 1.23 J/g, respectively. The latent heat of the shape-stabilized MA/NBR-0.5 PCM is reduced by 32.24% from the pure MA latent heat density. This reduction is significantly lower than the reported latent heat reduction in shape-stabilized PCMs in other works. The thermal cycle test highlights the durability of the coated PCMs by withstanding up to 1000 thermal cycles (2.7 years) with less than 2% changes in latent heat value. Cooling performance test on photovoltaic (PV) module shows that the fabricated shape-stabilized PCM could reduce the temperature of the PV module up to 17 °C and increase the voltage generation by 7.92%. Actual performance analysis of shape-stabilized PCMs on the cooling of the PV module has been rarely reported and could be considered a strength of this work.