This review article gathers the most recent recycling technologies for thermoset and thermoplastic polymers. Results about existing experimental procedures and their effectiveness are presented. For thermoset polymers, the review focuses mainly on fibre-reinforced polymer composites, with an emphasis on epoxy-based systems and carbon/glass fibres as reinforcement, due to the environmental concerns of their end-of-life management. Thermal processes (fluidised bed, pyrolysis) and chemical processes (different types of solvolysis) are discussed. The most recent combined processes (microwave, steam, and ultrasonic assisted techniques) and extraordinary recycling attempts (electrochemical, biological, and with ionic liquids) are analysed. Mechanical recycling that leads to the downgrading of materials is excluded. Insights are also given for the upcycling methodologies that have been implemented until now for the reuse of fibres. As for thermoplastic polymers, the most state-of-the-art recycling approach for the most common polymer matrices is presented, together with the appropriate additivation for matrix upcycling. Mechanical, chemical, and enzymatic recycling processes are described, among others. The use of fibre-reinforced thermoplastic composites is quite new, and thus, the most recent achievements are presented. With all of the above information, this extensive review can serve as a guide for educational purposes, targeting students and technicians in polymers recycling.

During Carbon Fibre Reinforced Polymers (CFRPs) manufacturing, large quantities of scrap are being produced and usually disposed to landfill or incinerated, resulting in a high environmental impact. Furthermore, CFRP parts that have been damaged or reached their end-of-life, follow the same disposal route and because of this, not only the environment is affected, but also high added-value materials, such as carbon fibres (CFs) are lost without further valorisation. Several recycling technologies have been suggested, such as pyrolysis, to retrieve the CF reinforcement from the CFRPs. However, pyrolysis produces CFs that have residual resin and pyrolytic carbon at their surface. In order to retrieve clean long fibres, oxidation treatment in high temperatures is required. The oxidation treatment, however, has a high impact on the mechanical properties of the reclaimed CFs; therefore, an optimised pyrolysis procedure of CFRPs and post-pyrolysis treatment of reclaimed fibres (rCFs) is required. In this study, CFRPs have been subjected to pyrolysis to investigate the reclamation of CF fabrics in their primal form. The temperature of 550 °C was selected as the optimum processing temperature for the investigated composites. A parametric study on the post-pyrolysis treatment was performed in order to remove the residues from the fabrics and at the same time to investigate the CFs reusability, in terms of their mechanical and surface properties.

High electrical conductivity, along with high piezoresistive sensitivity and stretchability, are crucial for designing and developing nanocomposite strain sensors for damage sensing and on-line structural health monitoring of smart carbon fiber-reinforced polymer (CFRP) composites. In this study, the influence of the geometric features and loadings of carbon-based nanomaterials, including reduced graphene oxide (rGO) or carbon nanofibers (CNFs), on the tunable strain-sensing capabilities of epoxy-based nanocomposites was investigated. This work revealed distinct strain-sensing behavior and sensitivities (gauge factor, GF) depending on both factors. The highest GF values were attained with 0.13 wt.% of rGO at various strains. The stability and reproducibility of the most promising self-sensing nanocomposites were also evaluated through ten stretching/relaxing cycles, and a distinct behavior was observed. While the deformation of the conductive network formed by rGO proved to be predominantly elastic and reversible, nanocomposite sensors containing 0.714 wt.% of CNFs showed that new conductive pathways were established between neighboring CNFs. Based on the best results, formulations were selected for the manufacturing of pre-impregnated materials and related smart CFRP composites. Digital image correlation was synchronized with electrical resistance variation to study the strain-sensing capabilities of modified CFRP composites (at 90° orientation). Promising results were achieved through the incorporation of CNFs since they are able to form new conductive pathways and penetrate between micrometer-sized fibers.

Carbon nanomaterials exhibit unique morphological and physical properties. When used as fillers in various matrices such as polymers, they can provide enhanced electrical, thermal and mechanical characteristics. The emerging field of sensing technologies has witnessed remarkable advancements, resulting from the integration of carbon-based nanocomposites. This paper presents a comprehensive review of the latest a developments in key carbon-based nanocomposite sensors. First, the unique properties of carbon nanomaterials are reviewed covering the full dimensional spectrum, followed by main synthesis routes addressing critical aspects such as morphology, surface functionalization, and doping strategies. Later, the synergistic effects arising from the combination of carbon nanomaterials with other components, such as polymers, are explored in detail, emphasizing the role of percolation levels in the overall sensing performance. The different sensing applications presented in this review cover a broad range, including strain, temperature, gas and biosensing. The mechanisms and principles governing the sensing capabilities of carbon-based nanocomposites are provided, shedding light on the interactions between analytes and nanocomposite surfaces. A critical analysis of current challenges and prospects is also presented, outlining potential avenues for further research and innovation. Finally, this review aims to serve as a valuable resource for researchers interested in carbon-based nanocomposites and their evolving role in advancing sensing technologies.

In this work, different amounts of CNFs were added into a complex formulation to coat the CFs surfaces via sizing in order to enhance the bonding between the fibre and the resin in the CF-reinforced polymer composites. The sized CFs bundles were characterised by SEM and Raman. The nanomechanical properties of the composite materials produced were assessed by the nanoindentation test. The interfacial properties of the fibre and resin were evaluated by a push-out method developed on nanoindentation. The average interfacial shear strength of the fibre/matrix interface could be calculated by the critical load, sheet thickness and fibre diameter. The contact angle measurements and resin spreadability were performed prior to nanoindentation to investigate the wetting properties of the fibre. After the push-out tests, the characterisation via optical microscopy/SEM was carried out to ratify the results. It was found the CFs sizing with CNFs (1 to 10 wt%) could generally increase the interfacial shear strength but it was more cost-effective with a small amount of evenly distributed CNFs on CFs.

The growing volume of fiber-reinforced polymer composite waste creates an urgent need for efficient recycling technologies. While solvolysis effectively breaks down thermoset matrices for fiber reinforcement recovery, the process generates hydrocarbon-rich liquid by-products that require further management. This study validates the use of these liquid recycling streams—derived from the solvolysis of unsaturated polyester and epoxy resins—as sustainable carbon precursors for the growth of carbon nanomaterials. Synthesis was performed via catalytic chemical vapor deposition (CVD) at 850 °C using iron nanoparticles impregnated on a zeolite substrate. Morphological analysis confirmed the production of one-dimensional nanostructures (carbon nanotubes/nanofibers), with average diameters below 100 nm. Raman spectroscopy revealed a high degree of graphitization, with I_D/I_G ratios ranging from 0.25 to 0.58, which is comparable to structures synthesized from conventional precursors. Thermogravimetric analysis (TGA) demonstrated high thermal stability and carbon purity reaching up to 90.3%. These findings demonstrate a viable upcycling pathway that enhances the economic attractiveness of composite recycling by transforming waste into advanced nanomaterials.