In this research work, graphene nanoplatelets (GNP) were selected as alternative reinforcing nanofillers to enhance the properties of polypropylene (PP) using different compatibilizers called polypropylene grafted maleic anhydride (PP-g-MA) and ethylene-octene elastomer grafted maleic anhydride (POE-g-MA). A twin screw extruder was used to compound PP, GNP, and either the PP-g-MA or POE-g-MA compatibilizer. The effect of GNP loading on mechanical and thermal properties of neat PP was investigated. Furthermore, the influence and performance of different compatibilizers on the final properties, such as mechanical and thermal, were discussed and reported. Tensile, flexural, impact, melting temperature, crystallization temperature, and thermal stability were evaluated by using a universal testing system, differential scanning calorimetry (DSC), and thermogravimetric analysis (TGA). For mechanical properties, it was found that increasing GNP content from 1 wt.% to 5 wt.% increased tensile strength of the neat PP up to 4 MPa. The influence of compatibilizers on the mechanical properties had been discussed and reported. For instance, the addition of PP-g-MA compatibilizer improved tensile strength of neat PP with GNP loading. However, the addition of compatibilizer POE-g-MA slightly decreased the tensile strength of neat PP. A similar trend of behavior was observed for flexural strength. For thermal properties, it was found that both GNP loading and compatibilizers have no significant influence on both crystallization and melting temperature of neat PP. For thermal stability, however, it was found that increasing the GNP loading had a significant influence on improving the thermal behavior of neat PP. Furthermore, the addition of compatibilizers into the PP/GNP nanocomposite had slightly improved the thermal stability of neat PP.

Crosslinked polyethylene (XLPE) nanocomposite has superior insulation performance due to its excellent dielectric, mechanical, and thermal properties. The incorporation of nano-sized fillers drastically improved these properties in XLPE matrix due to the reinforcing effect of interfacial region between the XLPE–nanofillers. Good interfacial strength can be further improved by introducing a hybrid system nanofiller as a result of synergistic interaction between the nanofiller relative to a single filler system. Another factor affecting interfacial strength is the amount of hybrid nanofiller. Therefore, the incorporation amount of hybridising layered double hydroxide (LDH) with aluminium oxide (Al₂O₃) nanofiller into the XLPE matrix was investigated. Herein, the influence of hybrid nanofiller content and the 1:1 ratio of LDH to Al₂O₃ on the dielectric, mechanical, and thermal properties of the nanocomposite was studied. The structure and morphology of the XLPE/LDH-Al₂O₃ nanocomposites revealed that the hybridisation of nanofiller improved the dispersion state. The dielectric, mechanical, and thermal properties, including partial discharge resistance, AC breakdown strength, and tensile properties (tensile strength, Young’s modulus, and elongation at break) were enhanced since it was influenced by the synergetic effect of the LDH-Al₂O₃ nanofiller_. These properties were increased at optimal value of 0.8 wt.% before decreasing with increasing hybrid nanofiller. It was found that the value of PD magnitude improvement went down to 47.8% and AC breakdown strength increased by 15.6% as compared to pure XLPE. The mechanical properties were enhanced by 14.4%, 31.7%, and 23% for tensile strength, Young’s modulus, and elongation at break, respectively. Of note, the hybridisation of nanofillers opens a new perspective in developing insulating material based on XLPE nanocomposite.

Polypropylene (PP)/poly(acrylonitrile–butadiene–styrene) (ABS) blends containing montmorillonite (MMT) compatibilized with polypropylene-grafted maleic anhydride were prepared by melt extrusion using twin screw extruder followed by injection molding. Mechanical properties were evaluated through tensile, flexural, and impact testing. The microstructure and formation of nanocomposites were assessed by scanning and transmission electron microscopy and X-ray diffraction (XRD). Incorporation of polypropylene-grafted maleic anhydride and MMT into PP/ABS blend led to higher strength and stiffness but at the expense of toughness. Scanning electron micrographs revealed a fine and homogeneous dispersion of ABS phase in PP matrix. Both XRD and transmission electron microscopic analysis revealed the formation of intercalated clay silicate layer in PP/ABS nanocomposites.