Laser-induced graphene (LIG) has been widely used in flexible sensors due to its excellent mechanical properties and high conductivity. In this paper, a flexible pressure sensor prepared by bionic micro/nanostructure design and LIG mass fraction regulation is reported. First, prepared LIG and conductive carbon paste (CCP) solutions were mixed to obtain a conductive polymer. After the taro leaf structure was etched on the surface of the aluminum alloy plate by Nd:YAG laser processing, the conductive polymer was evenly coated on the template. Pressure sensors were packaged with a stencil transfer printing combined with an Ecoflex flexible substrate. Finally, the effects of different laser flux and the proportion of LIG in the composite on the sensitivity of the sensor are discussed. The results show that when the laser flux is 71.66 J·cm−2 and the mass fraction of LIG is 5%, the sensor has the best response characteristics, with a response time and a recovery time of 86 ms and 101 ms, respectively, with a sensitivity of 1.2 kPa−1 over a pressure range of 0–6 kPa, and stability of 650 cycle tests. The LIG/CCP sensor with a bionic structure demonstrates its potential in wearable devices.
To have a deeper understanding on the moisture migration patterns and microstructural changes of Green Sichuan Pepper during the hot-air drying process, the low-field nuclear magnetic resonance (LF-NMR) technology and scanning electron microscopy (SEM) methodology were adopted to analyze the moisture distribution, migration patterns and microscopic structural changes under different drying temperatures (45, 55 and 65 °C). The LF-NMR scanning results showed that the internal moisture of the Green Sichuan Pepper mainly includes bound water, immobilized water and free water, which can be respectively symbolized by the relaxation time ranges of T21 (0.1–10 ms), T22 (10–500 ms) and T23 (500–10,000 ms). The immobilized water accounts for 83.72% of the internal water, resulting in the significant drying difficulty of Green Sichuan Pepper. During the drying process, the content of immobilized water and free water exhibited a decreasing trend, while the bound moisture content initially increased and then decreased. In addition, the LF-NMR analysis showed that the parameters peak area A2 demonstrated a high correlation with the moisture content of Green Sichuan Pepper, enabling the prediction of moisture content changes during the drying process. Additionally, the SEM results showed that the pore degree and pore density on the pericarp surface of Green Sichuan Pepper perform significant changes during the drying process, which might be a good explanation for revealing some commonly recognized drying phenomena on Green Sichuan Pepper hot-air drying. In summary, the findings presented in the present work provide some new insights into the moisture distribution, migration patterns and microstructural changes of Green Sichuan Pepper, which can offer theoretical guidance for optimizing the drying process of Green Sichuan Pepper.
The purpose of this research work is to perform detailed exergetic, energetic and techno-economic analysis of the black tea drying process in the gas-type industrial dryer. Exergy–energy and techno-economic methodology was applied to investigate the heat loss, exergetic and energetic performance, exergy efficiency, improvement potential rate, sustainability index and techno-economic performance of a drying system. The results showed that the heat loss of exhaust air in the late drying process played a main contributing role in the heat loss and exergy loss of the whole drying system. Therefore, the exergy efficiency of the initial drying period and the redrying period varied from 38.08% to 65.09% and 24.76% to 26.97%, respectively. In addition, the improvement potential rate and sustainability index of the whole system varied from 6.93 kW to 12.94 kW and 1.33 to 2.86, respectively. The improvement potential obtained in the present work indicated that the drying operation is greatly in need of exergy performance improvement. Finally, the net present value and payback period obtained from techno-economic analysis were 179,442.03 USD and 5.3 years, the result is useful for investors or contractors to refer to and make investment decisions.
Recently, heat pump drying has been widely used in tobacco processing. Considering the importance of this issue, it is of significant importance to further investigate temperature distribution and energy analysis in the drying process. To develop an energy-saving, environmental-friendly, and high-quality tobacco drying method, temperature distribution, dehumidification performance, the economic issues, and thermal efficiency of a heat pump curing barn (HPCB) and a traditional coal-fired bulk curing barn (TCCB) were compared. The regional temperature eigenvalue model was applied to describe the temperature uniformity with HPCB and TCCB. Moreover, thermal efficiency was obtained through energy tests. The obtained results showed that HPCB is beneficial to improve the drying quality of tobacco. The performed analyses showed that the thermal efficiency of the TCCB and HPCB was 42.02% and 66.53%, respectively. Accordingly, heat pump technology is recommended for industrial drying of tobacco leaves and obtaining high-quality products.
The performance evaluation and optimization of an energy conversion system design of an energy intensive drying system applied the method of combining exergy and economy is a theme of global concern. In this study, a gas-type industrial drying system of black tea with a capacity of 100 kg/h is used to investigate the exergetic and economic performance through the exergy and exergoeconomic methodology. The result shows that the drying rate of tea varies from the maximum value of 3.48 gwater/gdry matter h to the minimum 0.18 gwater/gdry matter h. The highest exergy destruction rate is found for the drying chamber (74.92 kW), followed by the combustion chamber (20.42 kW) in the initial drying system, and 51.83 kW and 21.15 kW in the redrying system. Similarly, the highest cost of the exergy destruction rate is found for the drying chamber (18.497 USD/h), followed by the combustion chamber (5.041 USD/h) in the initial drying system, and 12.796 USD/h and 5.222 USD/h in the redrying system. Furthermore, we analyzed the unit exergy rate consumed and the unit exergy cost of water removal in different drying sections of the drying system, and determined the optimal ordering of each component. These results mentioned above indicate that, whether from an energy or economic perspective, the component improvements should prioritize the drying chamber. Accordingly, minimizing exergy destruction and the cost of the exergy destruction rate can be considered as a strategy for improving the performance of energy and economy. Overall, the main results provide a more intuitive judgment for system improvement and optimization, and the exergy and exergoeconomic methodology can be commended as a method for agricultural product industrial drying from the perspective of exergoeconomics.
To reveal the variation characteristics of the pressure drop during the corn hot air drying process and provide some reference for designing the drying process, a pressure drop model focusing on the dynamic drying process was established based on the response surface methodology and the variation characteristics of the pressure drop has been analyzed in the present work. In detail, a corn convective drying apparatus was established, and a center rotation regression experiment was conducted followed by a Box–Behnken design by considering hot air temperature (T), corn flow velocity (vc), air velocity (va), and thickness of the materials layer (L) as independent variables while and the pressure drop (δP) was considered as the dependent variable. The results show that the va has the most significant impact on the δP, followed by L, vc, and T. The established model δPRSM shows a better fitting and prediction performance (R2 = 0.969, Cook’s distance < 1) than that of commonly used models. In addition, the minimize δP was determined as 368.392 Pa, and the corresponding drying conditions are T of 60 °C, vc of 0.06 m/s, va of 0.2 m/s, and L of 500 mm, and the hot air temperature should be within 72 °C, which can form the basis for designing the corn hot air drying process.