The use of zinc (Zn) alloys as a biodegradable metal for medical purposes has been a popular research topic. This study investigated the strengthening mechanism of Zn alloys to enhance their mechanical properties. Three Zn-0.45Li (wt.%) alloys with different deformation amounts were prepared by rotary forging deformation. Their mechanical properties and microstructures were tested. A simultaneous increase in strength and ductility was observed in the Zn-0.45Li alloys. Grain refinement occurred when the rotary forging deformation reached 75.7%. The surface average grain size reached 1.19 ± 0.31 μm, and the grain size was uniformly distributed. Meanwhile, the maximum elongation of the deformed Zn-0.45Li was 139.2 ± 18.6%, and the ultimate tensile strength reached 426.1 ± 4.7 MPa. In situ tensile tests showed that the reinforced alloys still broke from the grain boundary. Continuous and discontinuous dynamic recrystallization during severe plastic deformation produced many recrystallized grains. During deformation, the dislocation density of the alloy first increased and then decreased, and the texture strength of the (0001) direction increased with deformation. Analysis of the mechanism of alloy strengthening showed that the strength and plasticity enhancement of Zn-Li alloys after macro deformation was a combination of dislocation strengthening, weave strengthening, and grain refinement rather than only fine-grain strengthening as observed in conventional macro-deformed Zn alloys.

This study designed Al_xCrFeNi (x = 0.8, 1.0, 1.2) medium-entropy alloys featuring a BCC + B2 dual-phase structure to systematically investigate the effects of Al content variation and heat treatment on microstructure evolution and corrosion behavior. Microstructural characterization revealed that all investigated alloys maintained the BCC + B2 dual-phase labyrinth structure. Electrochemical tests showed that as the Al content increased, the corrosion current density and corrosion rate in a 3.5 wt% NaCl solution increased. Synergistic analysis of post-corrosion morphology (through electrochemical testing and in-situ immersion) combined with XPS analysis of the passive films revealed that the initial stage of corrosion was primarily pitting. Subsequently, due to the loose and porous Al₂O₃ passive layer formed by the NiAl-rich phase, which was easily attacked by Cl⁻ ions, the corrosion progressed into selective corrosion of the NiAl phase. Notably, heat treatment at 1000 °C induced microstructural refinement with enhanced coupling between chunky and labyrinth structures, resulting in improved corrosion resistance despite a 4–6% reduction in Vickers hardness due to elemental homogenization. Among the investigated alloys, the heat-treated Al_0.8CrFeNi exhibited the most promising corrosion resistance.