Hydrothermal carbonization enables the valorization of biomass via thermochemical conversion into various products. Today, this technology is experiencing a situation similar to that experienced in the past by other process technologies. Of these technologies, some have become important industrial realities, such as reverse osmosis, while others have never been able to establish themselves fully. This paper presents a brief overview of this technology’s current status, highlighting its strengths and various drawbacks. The primary purpose of the research activity is to identify a possible future scenario toward which this technology is heading. Hydrothermal carbonization has already been established on a laboratory scale for some time, and now it is in a transitional phase between pilot-scale and industrial-scale applications. The interest that HTC has aroused and continues to arouse is evidenced by the growing number of publications and patents published. In particular, the uniform percentage of patents filed in various countries testifies to the worldwide interest. This technology has advantages but also some bottlenecks that have yet to be overcome. Process integration, higher-capacity plants, and the use of Industry 4.0 technologies seem to be the most interesting options to overcome the last limiting factors and make hydrothermal carbonization an established industrial reality.

In collaborative robotics, to improve human–robot interaction (HRI), it is necessary to avoid accidental impacts. In this direction, several works reported how to modify the trajectories of collaborative robots (cobots), monitoring the operator’s position in the cobot workspace by industrial safety devices, cameras, or wearable tracking devices. The detection of the emotional state of the operator could further prevent possible dangerous situations. This work aimed to increase the predictability of anomalous behavior on the part of human operators by the implementation of emotional intelligence (EI) that allows a cobot to detect the operator’s Level of Attention (LoA), implicitly associated with the emotional state, and to decide the safest trajectory to complete a task. Consequently, the operator is induced to pay due attention, the safety rate of the HRI is improved, and the cobot downtime is reduced. The approach was based on a vision transformer (ViT) architecture trained and validated by the Level of Attention Dataset (LoAD), the ad hoc dataset created and developed on facial expressions and hand gestures. ViT was integrated into a digital twin of the Omron TM5-700 cobot, suitably developed within this project, and the effectiveness of the EI was tested on a pick-and-place task. Then, the proposed approach was experimentally validated with the physical cobot. The results of the simulation and experimentation showed that the goal of the work was achieved and the decision-making process can be successfully integrated into existing robot control strategies.

The study of bio-inspired structures and their reproduction has always fascinated humans. The advent of soft robotics, thanks to soft materials, has enabled considerable progress in this field. Over the years, polyps, worms, cockroaches, jellyfish, and multiple anthropomorphic structures such as hands or limbs have been reproduced. These structures have often been used for gripping and handling delicate objects or those with complex unknown a priori shapes. Several studies have also been conducted on grippers inspired by the seahorse tail. In this paper, a novel biomimetic soft pneumatic actuator inspired by the tail of the seahorse Hippocampus reidi is presented. The actuator has been developed to make a leg to sustain a multi-legged robot. The prototyping of the actuator was possible by combining a 3D-printed reinforcement in thermoplastic polyurethane, mimicking the skeletal apparatus, within a silicone rubber structure, replicating the functions of the external epithelial tissue. The latter has an internal channel for pneumatic actuation that acts as the inner muscle. The study on the anatomy and kinematic behaviour of the seahorse tail suggested the mechanical design of the actuator. Through a test campaign, the actuator prototype was characterized by isotonic tests with an external null load, isometric tests, and activation/deactivation times. Specifically, the full actuator distension of 154.5 mm occurs at 1.8 bar, exerting a maximum force of 11.9 N, with an activation and deactivation time of 74.9 and 94.5 ms, respectively.

Soft actuators have enabled the growth of soft robotics, overcoming several drawbacks of rigid robotics by providing devices with many degrees of freedom and the ability to grasp, bend, move, jump, and more. The reconfiguration of the workspace is still a limitation of these actuators. Indeed, once the actuator is designed and developed, it is used for a specific task. This work presents a reconfigurable soft pneumatic actuator with a novel reconfigurable modular reinforcement. The latter is wrapped around an inner tube in silicone rubber and is made of components whose assembly can be configured based on the task. A formulation is identified by a hybrid approach based on finite element analysis and response surface methodology for predicting and designing the behavior of the actuator. The prototyping revealed the ease of fabrication and reconfigurability as the strength of this new actuator. The experimental tests demonstrated the feasibility of adopting the actuator as a finger in a gripper for handling and moving objects of different shapes, masses, and stiffness. Furthermore, the evaluated performance shows a good trade-off between mass, developed force, implementation time, easy reconfigurability, and cost-effectiveness.

In soft robotics, the most used actuators are soft pneumatic actuators because of their simplicity, cost-effectiveness, and safety. However, pneumatic actuation is also disadvantageous because of the strong non-linearities associated with using a compressible fluid. The identification of analytical models is often complex, and finite element analyses are preferred to evaluate deformation and tension states, which are computationally onerous. Alternatively, artificial intelligence algorithms can be used to follow model-free and data-driven approaches to avoid modeling complexity. In this work, however, the response surface methodology was adopted to identify a predictive model of the bending angle for soft pneumatic joints through geometric and functional parameters. The factorial plan was scheduled based on the design of the experiment, minimizing the number of tests needed and saving materials and time. Finally, a bio-inspired application of the identified model is proposed by designing the soft joints and making an actuator that replicates the movements of the scorpion’s tail in the attack position. The model was validated with two external reinforcements to achieve the same final deformation at different feeding pressures. The average absolute errors between predicted and experimental bending angles for I and II reinforcement allowed the identified model to be verified.

The advent of collaborative and soft robotics has reduced the mandatory adoption of safety barriers, pushing human–robot interaction to previously unreachable levels. Due to their reciprocal advantages, integrating these technologies can maximize a device’s performance. However, simplifying assumptions or elementary geometries are often required due to non-linear factors that identify analytical models for designing soft pneumatic actuators for collaborative and soft robotics. Over time, various approaches have been employed to overcome these issues, including finite element analysis, response surface methodology (RSM), and machine learning (ML) algorithms. Based on the latter, in this study, the bending behavior of an externally reinforced soft pneumatic actuator was characterized by the changing geometric and functional parameters, realizing a Bend dataset. This was used to train 14 regression algorithms, and the Bilayered neural network (BNN) was the best. Three different external reinforcements, excluded for the realization of the dataset, were tested by comparing the predicted and experimental bending angles. The BNN demonstrated significantly lower error than that obtained by RSM, validating the methodology and highlighting how ML techniques can advance the prediction and mechanical design of soft pneumatic actuators.