Laser-based processing of materials has progressed from traditional applications such as macroscale cutting and welding, to sophisticated techniques, including ultrafast micromachining, additive manufacturing, and surface engineering at micro- and nano-metric scales. Innovations in laser source technology, particularly the advent of high-power and ultrashort-pulse lasers, have expanded the range of processable materials, enabled a plethora of manufacturing applications, and propelled groundbreaking research in optics, photonics, electronics, and biomedical domains. In this article, we provide a concise, yet broad review of the congruent evolution of lasers and materials processing, and highlight seminal developments in the field over the years, combined with a critical assessment of the state of the art. Finally, we also provide an outlook on emerging needs, as well as a roadmap of anticipated developments in laser technologies and materials platforms over the next 50 years. Graphic Abstract

Localized heating of roughened steel surfaces using highly divergent laser light emitted from high-power laser diode arrays was experimentally demonstrated and compared with theoretical predictions. Polarization dependence was analyzed using Fresnel coefficients to understand the laser-induced temperature rise of HY-80 steel plates under 383- to 612-W laser irradiation. Laser-induced, transient temperature distributions were directly measured using bulk thermocouple probes and thermal imaging. Finite-element analysis yielded quantitative assessment of energy deposition and heat transport in HY-80 steel using absorptivity as a tuning parameter. The extracted absorptivity values ranged from 0.62 to 0.75 for S-polarized and 0.63 to 0.85 for P-polarized light, in agreement with partially oxidized iron surfaces. Microstructural analysis using electron backscatter diffraction revealed a heat affected zone for the highest temperature conditions (612 W, P-polarized) as evidence of rapid quenching and an austenite to martensite transformation. The efficient use of diode arrays for laser-assisted advanced manufacturing technologies, such as hybrid friction stir welding, is discussed.

Coupling the Maxwell tensor to the Riemann-Christoffel curvature tensor is shown to lead to a geometricized theory of electrodynamics. While this geometricized theory leads directly to the classical Maxwell equations, it also extends their physical interpretation by giving charge density, mass density and the four-velocity that describes their motions geometric definitions. Assuming the existence of a conserved energy-momentum tensor, all solutions to the geometricized theory of electrodynamics developed here are shown to be consistent with the emergence of gravity obeying the General Relativity field equation augmented by a term that mimics the properties of dark matter and/or dark energy. Finally, due to the symmetries of the theory, the properties and phenomenology of antimatter emerge in solutions.

Coupling the Maxwell tensor to the Riemann-Christoffel curvature tensor is shown to lead to a geometricized theory of electrodynamics. While this geometricized theory leads directly to the classical Maxwell equations, it also extends their physical interpretation by giving charge density, mass density and the four-velocity that describes their motions geometric definitions. Assuming the existence of a conserved energy-momentum tensor, all solutions to the geometricized theory of electrodynamics developed here are shown to be consistent with the emergence of gravity obeying the General Relativity field equation augmented by a term that mimics the properties of dark matter and/or dark energy. Finally, due to the symmetries of the theory, the properties and phenomenology of antimatter emerge in solutions.

Building on a previously proposed coupling between the Maxwell tensor and the Riemann‑Christoffel curvature tensor [Ann. Phys. 465, 169661 (2024)],[i] this manuscript develops the conceptual and foundational implications of that framework, with particular emphasis on source self‑consistency and the unification of electromagnetic and gravitational source terms. The theory eliminates the need for externally introducing charge and mass and instead defines these quantities self-consistently in terms of the theory’s fundamental fields. By construction, all solutions of the theory satisfy the equations of Classical Electrodynamics identically. This approach highlights a conceptual ambiguity in the merger of Classical Electrodynamics and General Relativity, where the standard merger can admit multiple, potentially inequivalent local definitions of mass density. Here, by enforcing source self-consistency, the geometric framework provides a unified and intrinsic foundation for both charge and mass, ensuring compatibility across all equations of motion. Notably, the global symmetries of the theory lead to the emergence of antimatter and dictate its behavior in electromagnetic and gravitational fields, in agreement with classical expectations. Despite the nontrivial integrability conditions imposed by the geometric coupling, exact particle‑like and radiative solutions are presented which illustrate the unification of electromagnetic and gravitational phenomena and demonstrate the constraints imposed by the geometric structure. The results suggest new directions for foundational research, emphasizing the role of internal logical consistency in classical field theory and its potential implications for outstanding problems such as the equivalence principle and the nature of dark matter.