In this paper, a guided wave tomography method based on full waveform inversion (FWI) is developed for accurate and high-resolution reconstruction of the remaining wall thickness in isotropic plates. The forward model is computed in the frequency domain by solving a full-wave equation in a two-dimensional (2-D) acoustic model, accounting for higher order effects such as diffractions and multiple scattering. Both numerical simulations and experiments were carried out to obtain the signals of a dispersive guided mode propagating through defects. The inversion was based on local optimization of a waveform misfit function between modeled and measured data, and was applied iteratively to discrete frequency components from low to high frequencies. The resulting wave velocity maps were then converted to thickness maps by the dispersion characteristics of selected guided modes. The results suggest that the FWI method is capable to reconstruct the thickness map of a irregularly shaped defect accurately on a 10-mm-thick plate with the thickness error within 0.5 mm.

Space-coiling acoustic metasurfaces have been largely exploited and shown their outstanding wave manipulation capacity. However, they are complex in realization and cannot directly manipulate acoustic near-fields by controlling the effective path length. Here, we propose a comprehensive paradigm for acoustic metasurfaces to extend the wave manipulations to both far- and near-fields and markedly reduce the implementation complexity with a simple structure, which consists of an array of deep-subwavelength-spaced slits perforated in a thin plate. A semi-analytical approach for such a design is established using a microscopic coupled-wave model, which reveals that the acoustic diffractive pattern at every slit exit is the sum of the initial transmission and the secondary scatterings of the coupled fields from other slits. For proof-of-concept, we examine two metasurface lenses for sound focusing within and beyond the diffraction limit. This work provides a feasible strategy for creating ultra-compact acoustic components with versatile potentials.

Acoustic tweezers use ultrasound for contact-free manipulation of particles from millimeter to sub-micrometer scale. Particle trapping is usually associated with either radiation forces or acoustic streaming fields. Acoustic tweezers based on single-beam focused acoustic vortices have attracted considerable attention due to their selective trapping capability, but have proven difficult to use for three-dimensional (3D) trapping without a complex transducer array and significant constraints on the trapped particle properties. Here we demonstrate a 3D acoustic tweezer in fluids that uses a single transducer and combines the radiation force for trapping in two dimensions with the streaming force to provide levitation in the third dimension. The idea is demonstrated in both simulation and experiments operating at 500 kHz, and the achieved levitation force reaches three orders of magnitude larger than for previous 3D trapping. This hybrid acoustic tweezer that integrates acoustic streaming adds an additional twist to the approach and expands the range of particles that can be manipulated.

Selective laser melting (SLM) is an additive manufacturing technique which has the capability to produce complex metal parts with almost 100% density and good mechanical properties. Despite the potential benefits of SLM technology, there are technical challenges relating to the qualification and certification of the manufactured parts that limits its application in safety-critical industries, such as aerospace. Material porosity in SLM parts is detrimental for aerospace applications since it compromises structural integrity and could result in premature structural failure of parts. This paper describes the application of the non-destructive X-ray computed tomography (XCT) method to characterize the internal structure to enhance the understanding of the process parameters on material porosity and thus provide quality control of the SLM AlSi10Mg parts. An efficient and reliable XCT image processing procedure that involves image enhancement and ring artefact removal prior to image segmentation is presented. The obtained porosity level is compared with the conventional Archimedes method, showing good agreement. The characteristics of pores, such as shapes and sizes, are also discussed.