The initial friction stage between the contacting materials would generate a maximum shear force and an unstable fluctuating time, which had a negative effect on the entire frictional system, especially at low temperature conditions. In order to decrease the occurring shear force and fluctuating time on the onset of friction, two different lubricating oils were applied in this study to investigate the influence of lubricant’s viscosity on these friction behaviors. The frictional experiments were conducted between the steel ball and the 40CrMnMo, and special attention was paid to the relationship between maximum friction force, fluctuating time, frictional vibration and the initial lubricant temperature. The results showed that the friction force first increased to the maximum value and then experienced an oscillation damping period (fluctuating time) before it reached a stable state. And this fluctuating behavior caused corresponding vibrations on the initial contacting. However, compared to the high viscosity lubricating oil (HO), the low viscosity lubricating oil (LO) contributed to more than 50% reductions on max friction force, fluctuating time and vibration at the cold start (0 °C). Moreover, the weakened initial frictional fluctuation was conducive to generating a low and stable friction coefficient (COF) and wear loss of the long-term test. The discrepancy on lubricating performance was that the low viscosity provided high fluidity, which allowed rapid distribution of the lubricant between the contacting surfaces and formed an intact lubricating film. Similarly, the high temperature decreased the viscosity of HO and thus led to satisfactory friction reductions. The knowledge gained herein provides a supporting theory on the design and preparation of a lubricating oil with high performance.
In order to improve the tribological properties of calcium sulfonate complex–polyurea grease, WS2 nanoparticles were used as additives to prepare WS2 calcium sulfonate complex–polyurea grease. The tribological behavior of WS2 grease on the GCr15 surface was systematically studied. The results indicate that WS2 nanoparticles can significantly improve the extreme pressure performance of calcium sulfonate complex–polyurea grease. When the concentration of WS2 nanoparticles is 2 wt.%, the friction coefficient decreases by 14.94%, and the maximum nonseizure load PB increases by 31.41%. As the temperature increases, the friction coefficient and wear rate of WS2 grease first decrease and then increase. This is mainly attributed to the adsorption and frictional chemical reaction between WS2 nanoparticles and the matrix.
This study aims to investigate the influences of strain rates on tensile and shear performances of carbon fiber-reinforced polypropylene (CF/PP) and glass fiber-reinforced polypropylene (GF/PP) thermoplastics. First, the differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) tests were conducted on the polypropylene to determine its melting and decomposition temperatures, identified as approximately 166 °C and 450 °C, respectively. Subsequently, CF/PP and GF/PP specimens were fabricated through the thermo-compression molding process, and subjected to the uniaxial tension and bias extension tests across six strain rates (1.7 × 10−6 s−1, 0.5 s−1, 5 s−1, 50 s−1, 250 s−1, and 500 s−1). The results indicated that the tensile modulus/strength and shear modulus/strength of both CF/PP and GF/PP specimens improved with the increase in strain rates, whereas the shear failure strain exhibited a decreasing trend due to the transition of polypropylene from ductile to brittle behaviors. At 500 s−1, CF/PP exhibited 53.08%/53.6% and 52.5%/52.4% increases in tensile/shear modulus and tensile/shear strength compared to 1.7 × 10−6 s−1, while GF/PP showed 54.6%/113.4% and 71.5%/92.3% improvements, respectively. Furthermore, fracture surfaces exhibited progressive roughening with increasing strain rates. The dynamic increase factor () quantitatively characterized the strain rate dependencies of elastic and strength properties, establishing an analytical model for developing rate-dependent constitutive models in future research.
At present, the automobile ownership has been a very large figure, and growing rapidly with the social progress and development. Automobile has been one of the most important transportation in people’s life. Accordingly, there are a large number of fatalities and serious injuries in traffic accident every year. Vehicle safety has been paid more and more attentions in recent years. There are several kinds of traffic accidents including frontal crash, side crash, etc., while rollover crash is a special kind. The vehicle rollover has the lowest incidence in the all kinds of traffic accidents but has the highest rate of seriously injuries, most of which lead to death. For these reasons, it is very necessary to study the vehicle rollover crash. However, it’s so hard that there are a small amount of literatures studying rollover due to its variety, large degree of freedom, and difficulty to repeat and control. The method to investigate rollover crash contains experiment, the finite element method and rigid-body-based models. The finite element method contains many advantages such as low cost, repeatability, detailed data and so on, but the limitation is obvious. A test and simulation has been accomplished to study the FEM for vehicle rollover crash particularly in this paper.
25 September 2023 in Case Studies in Thermal Engineering
Rollovers are complex road accidents causing a big deal of fatalities. FE model for rollover study will costtoo much time due to its long duration.A new multi-body modeling method is proposed in this paper which can save a lot of time and has high-fidelity meanwhile. Following works were carried out to validate this new method. First, a small van was tested following the FMVSS 208 protocol for the validation of the proposed modeling method. Second, a MADYMO model of this small van was reconstructed. The vehicle body was divided into two main parts, the deformable upper body and the rigid lower body, modeled by different waysbased on an FE model. The specific method of modeling is offered in this paper. Finally, the trajectories of the vehicle from test and simulation were comparedand the match was very good. Acceleration of left B pillar was taken into consideration, which turned out fitting the test result well in the time of event. The final deformation status of the vehicle in test and simulation showed similar trend. This validated model provides a reliable wayfor further research in occupant injuries during rollovers.