The automated fiber placement process (AFP) enables the manufacturing of large and geometrical complex fiber composite structures with high quality at low cycle times. Although the AFP process is highly accurate and reproducible, manufacturing induced imperfections in the produced composite structure occur. This review summarizes and classifies typical AFP-related manufacturing defects. Several methodologies for evaluating the effects of such manufacturing defects from the literature are reviewed. This review paper presents recent scientific contributions and discusses proposed experimental and simulation-based methodologies. Among the identified ten defect classes, gaps and overlaps are predominant. This paper focuses then on methods for modelling and assessing gaps and overlaps. The state of the art in modelling gaps and overlaps and assessing their influence on mechanical properties is presented. Finally, research gaps and remaining issues are identified.

This paper reviews the state-of-the-art in numerical wave propagation analysis. The main focus in that regard is on guided wave-based structural health monitoring (SHM) applications. A brief introduction to SHM and SHM-related problems is given, and various numerical methods are then discussed and assessed with respect to their capability of simulating guided wave propagation phenomena. A detailed evaluation of the following methods is compiled: (i) analytical methods, (ii) semi-analytical methods, (iii) the local interaction simulation approach (LISA), (iv) finite element methods (FEMs), and (v) miscellaneous methods such as mass–spring lattice models (MSLMs), boundary element methods (BEMs), and fictitious domain methods. In the framework of the FEM, both time and frequency domain approaches are covered, and the advantages of using high order shape functions are also examined.

The third dataset dedicated to the Open Guided Waves platform aims at carbon fiber composite plates with an additional omega stringer at constant temperature conditions. The two structures used in this work are representative for real aircraft components. Comprehensive measurements were recorded in order to study (I) the impact of the omega stringer on guided wave propagation, and (II) elliptical reference damages of different sizes located at three separate positions on the structure. Measurements were recorded for narrowband excitation (5-cycle toneburst with varying carrier frequencies) and broadband excitation (using chirp waveforms). The paper presents the results of a technical validation including numerical modelling, and enables further research, for example related to probability of detection (POD) analysis.