Total hip arthroplasty (THA) is most likely one of the most successful surgical procedures in medicine. It is estimated that three in four patients live beyond the first post-operative year, so appropriate surgery is needed to alleviate an otherwise long-standing suboptimal functional level. However, research has shown that during a complete THA procedure, a solid hip implant inserted in the femur can damage the main arterial supply of the cortex and damage the medullary space, leading to cortical bone resorption. Therefore, this study aimed to design a porous hip implant with a focus on providing more space for better osteointegration, improving the medullary revascularisation and blood circulation of patients. Based on a review of the literature, a lightweight implant design was developed by applying topology optimisation and changing the materials of the implant. Gyroid and Voronoi lattice structures and a solid hip implant (as a control) were designed. In total, three designs of hip implants were constructed by using SolidWorks and nTopology software version 2.31. Point loads were applied at the x, y and z-axis to imitate the stance phase condition. The forces represented were x = 320 N, y = −170 N, and z = −2850 N. The materials that were used in this study were titanium alloys. All of the designs were then simulated by using Marc Mentat software version 2020 (MSC Software Corporation, Munich, Germany) via a finite element method. Analysis of the study on topology optimisation demonstrated that the Voronoi lattice structure yielded the lowest von Mises stress and displacement values, at 313.96 MPa and 1.50 mm, respectively, with titanium alloys as the materials. The results also indicate that porous hip implants have the potential to be implemented for hip implant replacement, whereby the mechanical integrity is still preserved. This result will not only help orthopaedic surgeons to justify the design choices, but could also provide new insights for future studies in biomechanics.

External fixators have been used effectively in damage control orthopaedic and open fractures management of various bones. It is well known that stability of external fixators is greatly influenced by its construct. Various rules have been documented to influence the stiffness and stability of external fixators. In this study, two clinical cases treated with a novel concept of cross self-locking rods external fixation construct were being described, coupled with biomechanical analysis of its stability in comparison with other constructs by using finite element study. These novel self-locking rods configuration proven improve strength by applying the same numbers of rod and pin with the delta frame construct in clinical practice. A validated three-dimensional (3D) model of the bone from a previous study was used and external fixator were designed via computer-aided design (CAD) modelling software, Solidworks. A 1500 N load representing the axial load compression during weight bearing was applied to the tibia with the distal segment of the fracture site secured without any movement. The clinical results showed bone healing process with both cases achieving bone union within the acceptable time. The results of the finite element study shows that the double cross self-locking rods construct had better stability since it showed optimum magnitude in relative micromotion (0.18 mm), lowest stress at the fracture site (189 MPa), displacement of fixator (13.4 mm), and stress at the fixator (687 MPa). In conclusion, double cross self-locking design could provide optimum stability of the external fixator construct by providing better stress distribution at the bone and external fixator, minimize displacement and micromotion at fracture fragments.