Steel slag has become a promising supplementary cementitious material for soft soil stabilization. However, there is a lack of research on the integrated assessment of cement–steel-slag-stabilized soft soils (SCSs) from the performance, environmental, and economic perspectives. In this study, an ontology framework for the sustainable evaluation of SCSs was developed based on the life cycle assessment (LCA) approach, which combined a knowledge base with semantic web rules to achieve an automated decision design for soft soil stabilization, considering comprehensive benefits. The ontology framework was applied to a marine soft soil stabilization case to verify its scientificity and practicability and to evaluate the influence of the fineness, carbonation degree, and substitution ratio of steel slag on the sustainability of SCSs. The results show that, when compared to pure-cement-stabilized soil (S-C), using 10% and 20% of fine steel slag carbonated for 18 h (FSS-C-18h) as cement substitutes can significantly reduce carbon emissions and costs while achieving a similar strength performance as S-C, demonstrating the feasibility of steel slag as a sustainable supplementary cementitious material for soft soil stabilization.

Ye’elimite is a dominant phase in calcium sulfoaluminate cement, which is a promising alternative type of cementitious binder. Ca_3.8Na_0.2Al_5.6Fe_0.2Si_0.2SO₁₆ (abbreviated as ss-C₄A₃$) is a kind of typical doped solid-solution ye’elimite. In this study, the formation process of ss-C₄A₃$ was investigated. Clinkers of ss-C₄A₃$ were sintered at various temperatures for different holding times. X-ray diffraction tests and Rietveld quantitative phase analysis were conducted to determine the phase compositions of the clinkers. Meanwhile, the formation process of ss-C₄A₃$ was analyzed by kinetic theory. The results show that solid reactions between intermediate phases (calcium aluminate phases) and anhydrite mainly resulted in the formation of ss-C₄A₃$. In the conditions of 1150–1250 °C, ss-C₄A₃$ tended to be formed and stable until 4 h. However, when the sintering temperature was 1300 °C, the ss-C₄A₃$ decreased to generate calcium aluminate phases after 2 h. Compared to other kinetic models, the three-dimensional diffusion model mostly conformed with the formation process of ss-C₄A₃$, and the fitting results obtained by the Jander model exhibited the highest correlation coefficients. The activation energy of ss-C₄A₃$ formation equaled 285.6 kJ/mol, which was smaller than that of stoichiometric ye’elimite.

Density functional theory (DFT) simulation has been recently introduced to understand the doping behavior of impurities in clinker phases. P-doped ye’elimite, a typical doping clinker phase, tends to form when phosphogypsum is used to manufacture calcium sulfoaluminate cement (CSA) clinkers. However, the substitution mechanism of P has not been uncovered yet. In this study, the influence of different doping amounts of P on the crystalline and electronic structure of ye’elimite was investigated using backscattered scanning electron microscopy–energy X-ray dispersive spectroscopy, X-ray diffraction tests, Rietveld quantitative phase analysis, and DFT simulations. Furthermore, the substitution preference of P in ye’elimite was revealed. Our results showed that increasing the doping amount of P increased the impurity contents in CSA clinkers, transforming the ye’elimite crystal system from the orthorhombic to the cubic system and decreasing the interplanar spacing of ye’elimite. Based on the calculation results of the defect formation energies, additional energies were required for P atoms to substitute Ca/Al atoms compared with those required for P atoms to substitute S atoms in both orthorhombic and cubic systems of ye’elimite. Combined calculation results of the bond length–bond order and partial density of states showed that the doped P atoms preferably substituted S atoms; the second possible substituted atoms were Al atoms, while there was only a slight possibility for substitution of Ca atoms. The substitution of P atoms for S atoms can be verified based on the elemental distribution in P-doped ye’elimite and the increasing residual CaSO₄ contents. The transition of the crystal system and a decrease in the interplanar spacing for ye’elimite can also prove that the substitution of P atoms for Al atoms occurred substantially.

A continuous treatment process using steel slag powder including foam drying and carbonation processes (termed the SSFD-C method) is a novel technology previously developed in our laboratory. It has achieved the first application of carbonation solidification technology to recycle marine dredged material with high moisture content. The aim of this study is to investigate CO₂ uptake and performance regulation in the preparation of carbonated eco-aggregates (CEAs) from dredged soils processed using the SSFD-C method. Steel slag and lime hydrate independently contribute to the strength of CEAs. However, the influence they exert on CO₂ uptake, along with other properties, such as pH values and water absorption of CEAs, remains unclear. Furthermore, it is important to clarify whether the soluble silica in a CEA originates from dredged soil or steel slag, as a CEA has the potential to provide silica nutrients to plants. The findings indicated that within the initial three hours of carbonation, the strength of CEAs could approximate 65% of the ultimate stable strength. The moisture absorption for CEAs was noted to be in the 26–30% range. Carbonation over a 24 h period can lower the pH of the CEA to less than 10, and the carbonation reaction can penetrate the core of the 10–15 mm CEA pellets. Carbonation of the lime hydrate fraction was more favorable to increase the CO₂ uptake of the CEA, and carbonation of the steel slag fraction was more favorable to decrease the pH value and water absorption of the CEA. The water-soluble silicon of the CEA was found to have been mainly derived from steel slag, while it was established that carbonation could increase the water-soluble silicon content of the CEA by 5–8 times. The result of this study could provide theoretical guidance for regulating the performance of CEAs.