Aimed at the characteristics of multi-source heterogeneity and the rapid generation of data in digital twin workshops, as well as the current situation where communication protocols between equipment within the workshop vary greatly and are difficult to interconnect, a data integration method based on OPC UA is designed. Firstly, combining the process flow and data source characteristics of array antenna assembly, a data collection and transmission scheme based on OPC UA was designed. Secondly, a process information model of array antenna assembly was established to realize data perception and transmission and solve the difficulties of complex data structure, high real-time requirements, and heterogeneous data in digital twin workshop. Finally, the proposed method and model were applied to the performance prediction platform for an array antenna assembly process based on digital twins, achieving perception of process data during the assembly process of array antennas, and achieving performance prediction and visualization for various stages of array antennas based on assembly process data.
For this study, a new point cloud alignment method is proposed for extracting corner points and aligning them at the geometric level. It can align point clouds that have low overlap and is more robust to outliers and noise. First, planes are extracted from the raw point cloud, and the corner points are defined as the intersection of three planes. Next, graphs are constructed for subsequent point cloud registration by treating corners as vertices and sharing planes as edges. The graph-matching algorithm is then applied to determine correspondence. Finally, point clouds are registered by aligning the corresponding corner points. The proposed method was investigated by utilizing pertinent metrics on datasets with differing overlap. The results demonstrate that the proposed method can align point clouds that have low overlap, yielding an RMSE of about 0.05 cm for datasets with 90% overlap and about 0.2 cm when there is only about 10% overlap. In this situation, the other methods failed to align point clouds. In terms of time consumption, the proposed method can process a point cloud comprising points in 4 s when there is high overlap. When there is low overlap, it can also process a point cloud comprising points in 10 s. The contributions of this study are the definition and extraction of corner points at the geometric level, followed by the use of these corner points to register point clouds. This approach can be directly used for low-precision applications and, in addition, for coarse registration in high-precision applications.
1 April 2023 in The International Journal of Advanced Manufacturing Technology