The significance of latent heat thermal energy storage is more substantial when compared to sensible energy storage due to its higher energy storage capability. In this paper, heat transfer enhancement techniques for melting (charging) and solidification (discharging) by using external fins and internal–external fins for a phase change material (PCM) in duplex and triplex tube heat exchangers (DTHX and TTHX) are investigated numerically. A two-dimensional analysis is carried out using ANSYS Fluent for various configurations. Moreover, the effect of different critical parameters, number of fins, fin length, fin thickness, and the heat exchanger tube material are evaluated in terms of the total time of complete phase change of the PCM. Four cases are investigated; cases 1 and 2 are based upon a DTHX while cases 3 and 4 are TTHXs. By considering case 1 as a reference case, it is found that case 2 and case 3 reduce the total melting time by 48.76% and 90.12%, respectively. Case 4 achieves the shortest time for complete melting of the PCM, and the total melting time is decreased by 92%. Solidification behaviour for all four cases is also investigated. The novel configurations increase (doubled) the supply of heat transfer fluid (HTF) while at the same time significantly enhance the melting/solidification characteristics for all the cases without disrupting the convectional currents during phase change of the PCM. Tube materials with different thermophysical properties are also investigated with the heat transfer rate and melting time significantly improved with a high thermal diffusivity material. Moreover, the heat transfer is found to increase with fin length and fin thickness.

The low thermal conductivity of phase-change materials (PCMs) remains a key limitation in latent heat thermal energy storage systems, leading to slow melting and incomplete energy recovery. To address this challenge, this study explores extended Y-Fin geometries as a novel heat transfer enhancement strategy within a concentric-tube latent heat thermal energy storage configuration. Six fin designs, derived from a baseline Y-shaped structure, were numerically compared to assess their influence on the melting and solidification behavior of stearic acid. A two-dimensional transient enthalpy–porosity model was developed and rigorously verified through grid, temporal, and residual convergence analyses. The results indicate that fin geometry plays a critical role in enhancing heat transfer within the PCM domain. The extended Y-Fin configuration achieved the fastest melting time, 28% shorter than the baseline Y-Fin case, due to improved thermal penetration and bottom-region accessibility. Additionally, the thermal performance was evaluated using nano-enhanced PCMs (10% Al₂O₃ and CuO in stearic acid) and paraffin wax. The addition of Al₂O₃ nanoparticles significantly improved thermal conductivity, while paraffin wax exhibited the shortest melting duration due to its lower melting point and latent heat. This study introduces an innovative fin architecture combining extended conduction paths and improved convective reach for efficient latent heat storage systems.