The rare-earth elements (REEs) are strategic metals which are indispensable to the development of modern defence systems, electronic applications, and green technologies. The growing economic and strategic importance of these sectors, coupled with uncertainty in the global supply, has led to the development of many new deposits around the world. Many of these deposits, such as the Nechalacho deposit, are complex and contain multiple rare-earth element-bearing minerals (REMs) for which there is limited processing knowledge. This study explores a physical-separations-based flowsheet to beneficiate the Nechalacho deposit, which employs a spiral concentrator to preconcentrate the ore at a relatively coarse particle size (d₈₀ = 120 μm), before further size reduction (d₁₀₀ = 53 μm) and separation using a Mozley laboratory shaking table and two stages (low- and high-intensity) of magnetic separation. QEMSCAN was used to understand the effectiveness of each stage of separation and provide recommendations to improve the process. Although optimisation would be required, the results demonstrate that the physical-separations-based flowsheet could be an effective method of beneficiation.

This study presents an approach to synthesizing LTA-type zeolite from spodumene residue generated during a lithium extraction process. A residue was obtained after leaching β-spodumene with 2 mol/L phosphoric acid. After solid–liquid separation, the delithiated residue was first treated with 2 mol/L sodium hydroxide and then subjected to hydrothermal synthesis using sodium aluminate as an additional aluminum source. The resulting material was characterized by XRD, SEM-EDS, XPS, and FTIR, which collectively confirmed the formation of a crystalline material exhibiting the structural features, elemental composition, and morphological characteristics consistent with LTA-type zeolite. Additional analyses, including BET surface area, particle size distribution, and zeta potential measurements, were performed to further evaluate the physicochemical properties of the synthesized zeolite. The spodumene leach residue (SLR)-derived zeolite was further tested for its adsorption performance in heavy metal ions removal from a mixed ion solution containing Pb²⁺, Cu²⁺, Zn²⁺, and Ni²⁺ ions. The zeolite demonstrated a high selectivity for Pb²⁺, followed by moderate uptake of Cu²⁺, while Zn²⁺ and Ni²⁺ adsorption was minimal. These findings demonstrate that spodumene residue, a waste by-product of lithium processing, can be effectively upcycled into LTA zeolite suitable for heavy metal remediation in water treatment applications.

Chrysocolla, a hydrated copper silicate mineral, is notoriously difficult to recover by conventional froth flotation due to its microporous structure, low hydrophobicity, impurity substitutions, and poor response to traditional collectors. This study evaluates the performance and adsorption mechanism of benzohydroxamic acid (BHA) as a collector for chrysocolla flotation under varying pH conditions and collector dosages. Microflotation results showed that chrysocolla recovery increased with BHA concentration, with enhanced flotation occurring at alkaline pH (8–10), consistent with BHA dissociation behavior. Zeta potential measurements indicated selective adsorption of BHA on the chrysocolla surface, while quartz showed minimal interaction, confirming collector selectivity. X-ray photoelectron spectroscopy (XPS) revealed that BHA was chemisorbed through Cu–hydroxamate complex formation. Bench-scale flotation tests on a chrysocolla ore containing 3.7% Cu produced a concentrate grading 26.7% Cu with 35.3% recovery after initial sulfide flotation. Kinetic tests indicated rapid recovery of more floatable copper phases, while scanning electron microscopy (SEM) showed preferential flotation of finer particles. Overall, the results demonstrate that BHA can effectively promote chrysocolla flotation through selective chemisorption, although high collector dosages are required due to the mineral’s high specific surface area and structural complexity.