Zeolites are widely used in diverse applications, including the removal of heavy metals from wastewater. However, separating fine-sized zeolite particles from treated water is often a challenge. In this work, a novel method utilizing a colloidal polyvinyl alcohol (PVA) solution to bind iron oxide nanoparticles to a Linde Type A (LTA) zeolite was used to synthesize magnetic zeolite. Different zeolite–iron oxide nanoparticle loadings (10:1, 10:0.5, and 10:0.1) were used in batch adsorption experiments to investigate adsorption capacities and kinetics for Cu removal from an aqueous solution. The results showed that the magnetic zeolite maintained much of its adsorbent properties while facilitating a simplified process design. Thus, the adsorption capacity of pure LTA zeolite was found to be 262 mg/g for magnetic zeolite, with a 10:1 ratio—151 mg/g; 10:0.5—154 mg/g; and 10:0.1—170 mg/g. Magnetic separation was subsequently employed to remove the magnetic zeolite from the treated solution.
This study presents an approach to synthesizing LTA-type zeolite from spodumene residue generated during a lithium extraction process. A residue was obtained after leaching β-spodumene with 2 mol/L phosphoric acid. After solid–liquid separation, the delithiated residue was first treated with 2 mol/L sodium hydroxide and then subjected to hydrothermal synthesis using sodium aluminate as an additional aluminum source. The resulting material was characterized by XRD, SEM-EDS, XPS, and FTIR, which collectively confirmed the formation of a crystalline material exhibiting the structural features, elemental composition, and morphological characteristics consistent with LTA-type zeolite. Additional analyses, including BET surface area, particle size distribution, and zeta potential measurements, were performed to further evaluate the physicochemical properties of the synthesized zeolite. The spodumene leach residue (SLR)-derived zeolite was further tested for its adsorption performance in heavy metal ions removal from a mixed ion solution containing Pb2+, Cu2+, Zn2+, and Ni2+ ions. The zeolite demonstrated a high selectivity for Pb2+, followed by moderate uptake of Cu2+, while Zn2+ and Ni2+ adsorption was minimal. These findings demonstrate that spodumene residue, a waste by-product of lithium processing, can be effectively upcycled into LTA zeolite suitable for heavy metal remediation in water treatment applications.
Chrysocolla, a hydrated copper silicate mineral, is notoriously difficult to recover by conventional froth flotation due to its microporous structure, low hydrophobicity, impurity substitutions, and poor response to traditional collectors. This study evaluates the performance and adsorption mechanism of benzohydroxamic acid (BHA) as a collector for chrysocolla flotation under varying pH conditions and collector dosages. Microflotation results showed that chrysocolla recovery increased with BHA concentration, with enhanced flotation occurring at alkaline pH (8–10), consistent with BHA dissociation behavior. Zeta potential measurements indicated selective adsorption of BHA on the chrysocolla surface, while quartz showed minimal interaction, confirming collector selectivity. X-ray photoelectron spectroscopy (XPS) revealed that BHA was chemisorbed through Cu–hydroxamate complex formation. Bench-scale flotation tests on a chrysocolla ore containing 3.7% Cu produced a concentrate grading 26.7% Cu with 35.3% recovery after initial sulfide flotation. Kinetic tests indicated rapid recovery of more floatable copper phases, while scanning electron microscopy (SEM) showed preferential flotation of finer particles. Overall, the results demonstrate that BHA can effectively promote chrysocolla flotation through selective chemisorption, although high collector dosages are required due to the mineral’s high specific surface area and structural complexity.