A novel realisable dual composite right/left-handed (D-CRLH) coplanar waveguide (CPW) transmission line (TL) in GaAs MMIC technology demonstrated by theoretical analysis and experimental results is presented. A D-CRLH TL is the dual of the conventional CRLH TL in the sense that it consists of series LC parallel tanks and shunt LC series tanks. However, an ideal D-CRLH TL cannot be realised because of unavoidable parasitic effects. The measured results indicated that a real D-CRLH TL exhibits a fundamentally different frequency response at higher frequency band in that a real D-CRLH TL cannot provide unlimited left handed (LH) bandwidth. Instead, it has triple bands; right-handed (RH) passband at lower frequencies (DC-2.9 GHz), LH passband at intermediate frequencies (5.1–14.3 GHz) and RH passband at higher frequencies (above 14.3 GHz). The reported fully integrated D-CRLH CPW TL metamaterial has a very compact size of 2.2 mm2 which leads to a small loss 1.5 dB within 3 dB LH passband.
Micro-textures are crucial for enhancing surface performance in diverse applications, but traditional radial electrochemical micromachining (REMM) suffers from process complexity and workpiece damage. This study presents radial ultrasonic rolling electrochemical micromachining (RUREMM), an advanced technique integrating an ultrasonic field to improve electrolyte renewal, disrupt passivation layers, and optimize electrochemical reaction uniformity on SS304 surfaces. Aimed at overcoming challenges in precision machining, the research explores the synergistic effects of ultrasonic energy and flow field dynamics, offering novel insights for high-quality metal micromachining applications. The research establishes a mathematical model to analyze the interaction between the ultrasonic energy field and electrolytic machining and optimizes the flow field in the narrow electrolytic gap using Fluent software, revealing that an initial electrolyte velocity of 4 m/s and ultrasonic amplitude of 35 μm ensure optimal stability. High-speed photography is employed to capture bubble distribution and micro-pit formation dynamics, while SS304 surface experiments analyze the effects of machining parameters on micro-dimple localization and surface quality. The results show that optimized parameters significantly improve micro-texture quality, yielding micro-pits with a width of 223.4 μm, depth of 28.9 μm, aspect ratio of 0.129, and Ra of 0.205 μm, providing theoretical insights for high-precision metal micromachining.
To achieve high precision, stability, and good surface quality when producing micro-dimple arrays on cylindrical surfaces, we propose a new processing method known as radial ultrasonic rolling electrochemical micromachining (RUREMM) in this study. This method is based on the electrochemical micromachining (EMM) and ultrasonic machining principle. The relevant simulation model was created, and ANSYS researched the flow field characteristics of the electrolyte between the array electrodes and the workpiece. Micro-dimple arrays were created on a SS304 cylindrical surface with the consideration of the effects of the machining parameters, including ultrasonic amplitude and applied pulse voltage. Compared with the EMM, the average width of the micro-dimples is reduced by 24.5%, the aspect ratio of the dimple is increased by 108.0%, and the surface roughness of micro-dimples is decreased by 59.7%. In addition, the localization and the surface quality of micro-dimples by RUREMM can be improved when using appropriate machining parameters.