Essential to steel production in Bangladesh, the ship recycling industry has become a vital component of the country’s economy. After four decades of growth, Bangladesh continues to compete with India to lead the international ship recycling industry. In the Chittagong area, the ship recycling sector, and related downstream activities, provides employment and resources to nearby communities. Despite its profitability and income generation, poor working practices and low environmental standards tarnish the image of the sector at national and international levels. Numerous accidents and fatalities in ship recycling processes highlight the lack of adequate Occupational Health and Safety (OHS) standards. Seasonal migrant workers, many of whom unfamiliar with industrial settings, represent the majority of workers in ship recycling yards. Recruited by subcontractors, most of the workers in Bangladesh lack sufficient hazard awareness and basic safety requirements necessary to work in a ship recycling yard. For these reasons, as identified by the Bangladesh High Court and subsequent national rules, training of workers must be addressed in yards in Bangladesh. In this study, associated with the IMO-NORAD SENSREC project, existing conditions, solely about workers’ training, has been addressed, assessed, and compared in accordance with IMO’s Hong Kong Convention and ILO requirements, where detailed recommendations were provided to enhance OHS training in the yards.

The operational costs of ship recycling yards will increase since the new regulations require more stringent standards for preserving the occupational and environmental health and safety of the people involved in recycling activities. Improvement of the current operational procedures and current levels of productivity will be critical to survive in a competitive industry dominated by low-cost substandard yards. The main aim of this study is to increase the productivity of the yards through the improvement of processes. In this study, cutting operation in the secondary zone is investigated using discrete event simulation. Alternative cutting technologies have been tested in a simulation to assess their impact on production performance and operating costs. This study shows that plasma cutting is a good alternative to oxyfuel cutting. Overall research conducted in this study is significant contribution to the literature as a novel approach for modelling processes and for the implementation of cutting technologies.

Ship recycling is gaining attention in Indonesia due to the increase in end-of-life ships and uneconomical nationally flagged ships, and is considered a prospective source of economic development and employment opportunity, and yet conceivably poses a threat to the health and safety of workers and the environment. There are international and national regulations that govern ship-recycling activities to ensure that the hazardous impacts of the industry are minimized. We investigated the disparity between current ship-breaking practices in Indonesia and the requirements of related international and national regulations, with the findings intended for use as a stepping stone to proposing a strategy to establish a green and sustainable ship-recycling industry. A benchmark study of the world’s leading ship-recycling countries was conducted, and a gap analysis was performed by comparing existing international and national regulations with current ship-breaking practices in Indonesia. We identified two types of ship-breaking practices in Indonesia: Conventional environmentally unfriendly ship-breaking method, conducted by most Indonesian ship-breaking yards, and a rather modern, more environmentally friendly method, conducted by ship-repair yards. However, neither of the practices met the requirements of the regulations, and improvements are therefore needed to make the ship-recycling industry more green and sustainable, and to gain international recognition.