Starch’s crystalline structure and gelatinization temperature might facilitate or hinder its use. Ball milling has frequently been mentioned in the literature as a method for reducing starch size and as a more environmentally friendly way to change starch, such as by increasing surface area and reactivity, which has an impact on other starch properties. In this study, starch samples were milled for varying durations (1, 5, 10, 20, and 30 h) and at different starch-to-ball mass ratios (1:6 and 1:20). Microscopy and XRD revealed that prolonged milling resulted in effective fragmentation and a decrease in crystallinity of the starch granules. Increasing milling times resulted in an increase in amylose content. Rheology and thermal studies revealed that gelatinization temperatures dropped with milling duration and that viscosity and thixotropy were directly influenced. The samples milled for 10, 20, and 30 h at a ratio of 1:20 were the most fragmented and upon drying formed a transparent film at ambient temperature, because of the lower gelatinization temperature. Starch ball milling could lead to the use of this material in thermosensitive systems.

This study aimed to address issues related to hydrophilicity, barrier properties, and mechanical performance in starch-based films by incorporating Pickering emulsions stabilized with nano-fibrillated bacterial cellulose (BC). Emulsions were added to the film-forming suspension at varying concentrations (1.0%, 2.5%, 5.0%, and 7.5% v/v) for comparison. The films were evaluated using water vapor permeability (WVP), contact angle, Fourier Transform Infrared Spectroscopy (FTIR), and tensile tests. The results showed a significant reduction in film hydrophilicity, with the contact angle increasing from 49.7° ± 1.5 to 71.0° ± 1.4, and improved water vapor barrier properties, with WVP decreasing from 0.085 ± 0.04 to 0.016 ± 0.01 g·mm/h·m2·kPa. FTIR analysis confirmed the successful incorporation of the emulsion into the starch matrix. Among the tested concentrations, 2.5% provided an optimal balance, increasing hydrophobicity while maintaining mechanical strength. These findings demonstrate that Pickering emulsions are an effective strategy for enhancing the functional properties of starch films.

Green coconut husk is an abundant and underutilized agro-industrial residue in Brazil, contributing significantly to landfill overload. This study investigates the pyrolysis of pellets derived from this biomass as a technological alternative for its valorization, focusing on the integrated characterization of the three resulting products. Pellets were subjected to pyrolysis in a fixed-bed reactor under two distinct conditions: at 400 °C to maximize biochar production, and at 600 °C to enhance gas generation. The raw material and resulting solid, liquid, and gaseous fractions were characterized using physicochemical, thermal, morphological, and chromatographic analyses. Pyrolysis at 400 °C yielded biochar with high fixed carbon content (67.03%) and elevated heating value (27.80 MJ/kg), suitable for soil amendment and carbon sequestration. At 600 °C, the non-condensable gas exhibited a higher hydrogen concentration (35.84%) and an H₂/CO ratio of 1.84, favorable for chemical synthesis applications. Notably, palletization resulted in a significant bio-oil and gas yield even under 400 °C. The bio-oil underwent chemical upgrading, which significantly increased the phenolic content and raised its heating value to 20.40 MJ/kg. Additionally, combustion tests revealed that the gas produced emitted lower levels of NOx compared to natural gas.

Starch is a promising alternative to petroleum-based polymers due to its biodegradability and renewable nature. However, its widespread use in non-food applications raises ethical concerns. Mango kernels, a major byproduct of mango processing, represent an abundant yet underutilized starch source. However, conventional starch extraction requires costly purification steps with significant environmental impact. This study explores the development of extruded biocomposites, using corn starch and mango kernel flour (MKF) as a more sustainable alternative. The influence of lignin, extractives, amylose, and amylopectin content on the material properties was assessed. MKF was obtained by removing both tegument and endocarp from the mango kernels, grinding them in a colloidal mill, and finally drying the ground kernels. The resulting flour was blended with corn starch, processed in an internal mixer, and injection-molded. The composites were characterized through mechanical testing, water absorption analysis, colorimetry, and UV absorption assays. Notably, the composite containing ~20% MKF exhibited mechanical properties comparable to commercial polyethylene (PE-PB 208), with a tensile strength of 9.53 MPa and a Young’s modulus of 241.41 MPa. Additionally, MKF enhanced UVA protection. These findings suggest that mango kernel flour can partially replace starch in the production of injection-molded biopolymers, offering a more sustainable approach to biodegradable plastic development.