In this study, a Al₂O₃–ZrO₂–SiO2 slurry was prepared as a coating material, which formed an alumina–zirconia–mullite composite coating after sintering. A zirconia substrate was coated using the alumina–zirconia–mullite composite in order to enhance its strengthviacompressive residual stress.

In this study, the prestressed coating reinforcement method was employed to create kyanite-coated zirconia toughened alumina (ZTA) prestressed ceramics. Due to the mismatch of the coefficient of thermal expansion (CTE) between the coating and substrate, compressive residual stress was introduced in the coating. The effects of compressive residual stress on the mechanical properties of ZTA have been demonstrated. Results show that the flexural strength of the kyanite-coated ZTA ceramics improved by 40% at room temperature compared to ZTA ceramics. In addition, the temperature dependence of mechanical properties has also been discussed. And the results show that the reinforcement gradually diminished with increasing temperature and eventually disappeared at 1000 °C. The modulus of elasticity of the material also exhibits a decreasing trend. Furthermore, the introduction of the prestressing coating enhanced the thermal shock resistance, but the strengthening effect diminished as the temperature increased and completely disappeared at 800 °C.

This study introduces and validates a comparative experiment-based method for determining the effective thickness of composite glass, including polymeric laminated glass (with polyvinyl butyral (PVB) and SentryGlas^® (SGP) interlayers) and vacuum glazing. This method employs comparative four-point bending tests, defining effective thickness by equating the bending stress of a composite specimen to that of a reference monolithic glass specimen under identical loading and boundary conditions. Specimens with varying configurations (glass thicknesses of 5 mm, 6 mm and 8 mm) were tested using non-destructive four-point bending tests under a multi-stage loading protocol (100 N–1000 N). Strain rosettes measured maximum strains at each loading stage to calculate bending stress. Analysis of the bending stress state revealed that vacuum glazing and SGP laminated glass exhibit superior load-bearing capacity compared to PVB laminated glass. The proposed method successfully determined the effective thickness for both laminated glass and vacuum glazing. Furthermore, results demonstrate that employing a 12 mm monolithic reference glass provides the highest accuracy for effective thickness determination. Theoretical bending stress calculations using the effective thickness derived from the 12 mm reference glass showed less than 10% deviation from experimental values. Conversely, compared to established standards and empirical formulas, the proposed method offers superior accuracy, particularly for vacuum glazing. Additionally, the mechanical properties of the viscoelastic interlayers (PVB and SGP) were investigated through static tensile tests and dynamic thermomechanical analysis (DMA). Distinct tensile behaviors and differing time-dependent shear transfer capacities between the two interlayer materials are found out. Key factors influencing the reliability of the method are also discussed and analyzed. This study provides a universally practical and applicable solution for accurate and effective thickness estimation in composite glass design.