CO₂ methanation presents an intriguing avenue for utilizing carbon dioxide and generating methane as synthetic natural gas. Both reducibility and basicity of catalysts play a major role in catalytic performances improvement.

COx-free H₂, along with uniform carbon nanotubes, can be achieved together in high yield by CH₄ decomposition. It only needs a proper catalyst and reaction condition. Herein, Fe-based catalyst dispersed over titania-incorporated-alumina (Fe/Ti-Al), with the promotional addition of lanthanides, like CeO₂ and La₂O₃, over it, is investigated for a methane decomposition reaction at 800 °C with GHSV 6 L/(g·h) in a fixed-bed reactor. The catalysts are characterized by temperature-programmed reduction (TPR), powder X-ray diffraction (XRD), Raman spectroscopy, and transmission electron microscopy (TEM). The promoted catalysts are facilitated with higher surface area and enhanced dispersion and concentration of active sites, resulting in higher H₂ and carbon yields than unpromoted catalysts. Ceria-promoted 20Fe/Ti-Al catalyst had the highest concentration of active sites and always attained the highest activity in the initial hours. The 20Fe-2.5Ce/Ti-Al catalyst attains >90% CH₄ conversion, >80% H₂-yield, and 92% carbon yield up to 480 min time on stream. The carbon nanotube over this catalyst is highly uniform, consistent, and has the highest degree of crystallinity. The supremacy of ceria-promoted catalyst attained >90% CH₄ conversion even after the second cycle of regeneration studies (against 87% in lanthanum-promoted catalyst), up to 240 min time on stream. This study plots the path of achieving catalytic and carbon excellence over Fe-based catalysts through CH₄ decomposition.

Research on converting methane to hydrogen has gained more attention due to the availability of methane reserves and the global focus on sustainable and environmentally friendly energy sources. The decomposition of methane through catalysis (CDM) has excellent potential to produce clean hydrogen and valuable carbon products. However, developing catalysts that are both active and stable is a highly challenging area of research. Using titanium isopropoxide as a precursor and different loadings of TiO₂ (10 wt.%, 20 wt.%, and 30 wt.%), alumina has been coated with TiO₂ in a single-step hydrothermal synthesis procedure. These synthesized materials are examined as possible support materials for CDM; different wt.% of iron is loaded onto the synthesized support material using a co-precipitation method to enhance the methane conversion via a decomposition reaction. The result shows that the 20 wt.% Fe/20 wt.% Ti-Al (20Fe/20Ti-Al) catalyst demonstrates remarkable stability and exhibits superior performance, reaching a conversion rate of methane of 94% with hydrogen production of 84% after 4 h. The outstanding performance is primarily due to the moderate interaction between the support and the active metal, as well as the presence of the rutile phase. The 20Fe/30Ti-Al catalyst exhibited lower activity than the other catalysts, achieving a methane conversion of 85% and hydrogen production of 79% during the reaction. Raman and XRD analysis revealed that all the catalysts generated graphitic carbon, with the 20Fe/20Ti-Al catalyst specifically producing single-walled carbon nanotubes.