Glass bottles must be thoroughly inspected before they are used for packaging. However, the vision inspection of bottle bottoms for defects remains a challenging task in quality control due to inaccurate localization, the difficulty in detecting defects in the texture region, and the intrinsically nonuniform brightness across the central panel. To overcome these problems, we propose a surface defect detection framework, which is composed of three main parts. First, a new localization method named entropy rate superpixel circle detection (ERSCD), which combines least-squares circle detection and entropy rate superpixel (ERS) with an improved randomized circle detection, is proposed to accurately obtain the region of interest (ROI) of the bottle bottom. Then, according to the structure-property, the ROI is divided into two measurement regions: central panel region and annular texture region. For the former, a defect detection method named frequency-tuned anisotropic diffusion super-pixel segmentation (FTADSP) that integrates frequency-tuned salient region detection (FT), anisotropic diffusion, and an improved superpixel segmentation is proposed to precisely detect the regions and boundaries of defects. For the latter, a defect detection strategy called wavelet transform multiscale filtering (WTMF) based on a wavelet transform and a multiscale filtering algorithm is proposed to reduce the influence of texture and to improve the robustness to localization error. The proposed framework is tested on four data sets obtained by our designed vision system. The experimental results demonstrate that our framework achieves the best performance compared with many traditional methods.
4 January 2019 in IEEE Transactions on Instrumentation and Measurement
Glass bottles are widely used as containers in the food and beverage industry, especially for beer and carbonated beverages. As the key part of a glass bottle, the bottle bottom and its quality are closely related to product safety. Therefore, the bottle bottom must be inspected before the bottle is used for packaging. In this paper, an apparatus based on machine vision is designed for real-time bottle bottom inspection, and a framework for the defect detection mainly using saliency detection and template matching is presented. Following a brief description of the apparatus, our emphasis is on the image analysis. First, we locate the bottom by combining Hough circle detection with the size prior, and we divide the region of interest into three measurement regions: central panel region, annular panel region, and annular texture region. Then, a saliency detection method is proposed for finding defective areas inside the central panel region. A multiscale filtering method is adopted to search for defects in the annular panel region. For the annular texture region, we combine template matching with multiscale filtering to detect defects. Finally, the defect detection results of the three measurement regions are fused to distinguish the quality of the tested bottle bottom. The proposed defect detection framework is evaluated on bottle bottom images acquired by our designed apparatus. The experimental results demonstrate that the proposed methods achieve the best performance in comparison with many conventional methods.
16 December 2020 in IEEE Transactions on Medical Imaging
Anomaly detection refers to the identification of cases that do not conform to the expected pattern, which takes a key role in diverse research areas and application domains. Most of existing methods can be summarized as anomaly object detection-based and reconstruction error-based techniques. However, due to the bottleneck of defining encompasses of real-world high-diversity outliers and inaccessible inference process, individually, most of them have not derived groundbreaking progress. To deal with those imperfectness, and motivated by memory-based decision-making and visual attention mechanism as a filter to select environmental information in human vision perceptual system, in this paper, we propose a Multi-scale Attention Memory with hash addressing Autoencoder network (MAMA Net) for anomaly detection. First, to overcome a battery of problems result from the restricted stationary receptive field of convolution operator, we coin the multi-scale global spatial attention block which can be straightforwardly plugged into any networks as sampling, upsampling and downsampling function. On account of its efficient features representation ability, networks can achieve competitive results with only several level blocks. Second, it’s observed that traditional autoencoder can only learn an ambiguous model that also reconstructs anomalies ”well” due to lack of constraints in training and inference process. To mitigate this challenge, we design a hash addressing memory module that proves abnormalities to produce higher reconstruction error for classification. In addition, we couple the mean square error (MSE) with Wasserstein loss to improve the encoding data distribution. Experiments on various datasets, including two different COVID-19 datasets and one brain MRI (RIDER) dataset prove the robustness and excellent generalization of the proposed MAMA Net.
Robotic 3-D measurement for evaluating the final shape of blades can improve product quality and reduce fabrication costs. However, large or complex objects require multiple scans from different viewpoints to capture the entire object. They must then be registered to a common frame. Errors in registration artificially introduce defects and surface discontinuities in the reconstructed object model. To address the sources of inaccurate registration for methods relying on pairwise associated points, this manuscript describes an inlier selection approach based on the geometric properties of rigid registration, called RiGID. It readily applies to registration strategies that use 3-D interest points and descriptors to associate data across overlapping point clouds. RiGID converts geometric constraint violations into distributions over geometric error values. Analysis of the distributions provides a deterministic and data adaptive way to identify inlier sets. Given the inlier set, standard registration approaches may be applied. RiGID is an efficient preprocessor to rigid registration. It reduces the amount of input data and improves the inlier ratio, which translates to more efficient and accurate registration. Evaluation of the method shows a higher inlier rate and lower registration error compared to baseline outlier rejection methods. The approach is well suited to surfaces with smooth regions and a high percentage of outliers (up to 90%), which engine and turbine blades exhibit.
9 February 2022 in The International Journal of Advanced Manufacturing Technology