This research presents a comprehensive study on the design and implementation of a flexible robotic gripper. Conventional grippers utilized in articulated robotic arms are often limited in their capabilities, being restricted to specific tasks or fixed object sizes. While soft grippers are a viable option, they have limitations in terms of grasping objects across a wide range and providing complete coverage. In this study, a novel compressible gripper is developed to enable safe and secure grasping of objects with varying sizes and shapes within a wide range. The gripper features a grasping area measuring 14 cm × 6 cm, allowing complete coverage of objects within this surface area. The current prototype with 7 cm of compressibility demonstrates the ability to grasp objects with a width difference of 7 cm with a maximum thickness of 15 cm, enabling manipulation of objects with varying widths, as defined by user-programmable parameters. The functionality of the gripper is based on the compressibility of the 3D-printed thermoplastic polyurethane (TPU) material. The flexible part of the gripper can be easily interchanged, offering versatility by accommodating different thicknesses without the need to replace the entire gripper mechanism. The gripper system operates using an open-loop control system, enhancing user-friendliness. Experimental evaluation of the gripper involved the creation and analysis of a CAD model followed by the fabrication of a prototype. The prototype exhibited exceptional performance in grasping objects of diverse sizes, shapes, and textures, demonstrating the effectiveness of the developed soft gripper system. The scalability of the soft gripper enables seamless integration with various types of articulated robotic arms, while the maximum weight limit for objects will be defined based on the robotic arms’ limitations. The research findings highlight the promising capabilities of the compressible gripper in enhancing the versatility and efficiency of robotic grasping systems, offering a significant contribution to the field of robotics.

This paper introduces a new gripper mechanism that is capable of grasping objects of various sizes and shapes without the need for a closed-loop control system. Industries such as the food and beverage industry are seeking innovative soft grippers with a simplified control system. The proposed design utilizes a rotary mechanism with springs to achieve both force-closure and form-closure grasping. The design sets itself apart from most soft grippers with its ability to offer grasping forces in all lateral directions. The gripper is designed in a cylindrical shape and is actuated by a stepper motor with a gearbox to enhance the torque. Three stacked curvilinear and linear rails convert the motor’s rotational motion into linear motion. The grasping component consists of three curved parts, each incorporating numerous compression springs. Currently, the gripper can effectively grasp objects ranging from five to nine centimeters in diameter, with a maximum height of ten centimeters. However, the design is scalable based on specific application requirements. A comprehensive CAD model of the mechanism was developed, and multiple analyses were conducted, including motion, topology, and stress analyses. Finally, a functional prototype of the gripper was constructed and successfully tested for grasping fruits and vegetables of different sizes and shapes. This research can be further expanded to explore the application of the gripper in space exploration with its novel and completely electro-mechanical foundation.