Silica nanoparticles (nano-silica) were used as synergistic agents with ammonium polyphosphate (APP) and pentaerythritol (PER) to enhance flame retardancy of polypropylene (PP) in this research. The composites were prepared using a melt-mixing method. The influences of nano-silica on the fire performance of composites were thoroughly discussed, which promotes understanding of nano-silica on the flame-retardant performance of polypropylene composite. Scanning electron microscope (SEM) and energy-dispersive spectrometer (EDS) results indicated that the nano-silica with a diameter of about 95 ± 3.9 nm were dispersed favorably in the composite matrix, which might elevate its synergistic effect with intumescent flame retardant and improve the flame retardancy of polypropylene composite. The synergistic effects between nano-silica and intumescent flame retardant on PP composites were studied using the limiting oxygen index (LOI), UL-94 test, and cone calorimeter test (CCT). The total amount of flame retardant was maintained at 30%. When the dosage of nano-silica was 1 wt.%, the LOI value of PP/IFR/Si1.0 composite reached 27.3% and its UL-94 classification reached V-1. Based on the parameters of the CCT, the introduction of nano-silica induced composites with depressed heat release rate (HRR) and peak heat release rate (PHRR). The PHRR of PP/IFR/Si0.5 was only 295.8 kW/m², which was 17% lower than that of PP/IFR. Moreover, the time to PHRR of PP/IFR/Si0.5 was delayed to 396 s, which was about 36 s later than that without nano-silica. EDS was used to quantitatively analyze the distribution of silica in charred residue. The EDS results indicated that the silica tended to accumulate on the surface during the fire. The surface accumulation characteristic of silica endows it with the enhanced flame-retardant properties of polypropylene composite at a very small dosage (as low as 1 wt.%).

Thermally conductive and flame-retardant polyolefin composites are facing great challenges in meeting the increasing demands for fire safety and thermal management. Aiming at simultaneously enhancing thermal conductivity and flame retardancy, hexagonal boron nitride (hBN) and magnesium hydroxide (MH) were adopted in ethylene–vinyl acetate copolymer/polyolefin elastomer (EVA/POE) blends to design composites with selective filler distributions and co-continuous networks via different processing schemes. The thermal conductivity and flame retardancy show strong dependence on the distributed structure of hBN and MH. The composites with hBN-rich centers and MH-rich edges in the filled POE phase show a thermal conductivity of 0.70 W/(m·K) and an LOI of 27.7%, which are very close to the thermal conductivity of EVA/POE/hBN and the LOI of EVA/POE/MH at the same total filler content. The composites with MH-rich centers and hBN-rich edges show pHRR, THR and TSP values of 169 kW/m², 49.8 MJ/m² and 1.8 m², which are decreased by 40%, 33% and 62% in comparison with EVA/POE/MH, respectively. Modulating the filler structure distribution provides a strategy to co-enhance thermal conductivity and flame retardancy.

The architecture of hydrogel composites results in not only synergistic property enhancement but also superior functionality. The reaction–diffusion (RD) process is acommon phenomenon throughout nature which induced ordered structure on a length scale from microscopic to macroscopic. Different from commonly used inorganic salts or oppositely charged nanoparticles for the RD process, a modified RD process was used for layered chitosan hydrogel (L-CH) and layered magnetic chitosan hydrogel (L-MCH). During the modified RD process reported in this paper, the protonated chitosan (CS-NH₃⁺) with iron ions (Fe³⁺ and Fe²⁺) was used as an inner-reactant and hydroxide ion (-OH⁻) was used as an out-reactant. The protonated chitosan (CS-NH₃⁺) not only played the role of an inner-reactant but also the reaction medium which controlled the diffusion behavior of the out-reactant (-OH⁻). A series of ordered layers were constructed and the ordered layers were parallel with the longitudinal axis. The layer width of L-CH and L-MCH can be tailored by varying interval time T. The mean layer width of L-MCH increased from 50 ± 5.8 μm to 90 ± 6.4 μm when the interval time T increased from 2 min to 5 min. The tailored layer structure of L-CH and L-MCH obeyed the time law and spacing law, which declared that the L-CH and L-MCH were constructed via the reaction–diffusion process. We also show that the tailored layer structure endows hydrogel with enhanced mechanical properties, especially toughness. The yield strength of magnetic chitosan hydrogel was improved significantly (from 95.1 ± 7.6 kPa to 401.7 ± 12.1 kPa, improved by about 4 times) when 10 wt. % magnetite nanoparticles were involved. The enhancement of the mechanical propertieswas due to a physical crosslinking effect of magnetite nanoparticles on chitosan. For L-MCH, the probe displacement reached 28.93 ± 2.6 mm when the rupture occurred, which was as high as 284.7% compared with that of the non-layered hydrogel. The tailor-made hydrogels might be possible for application as a tough implantable scaffold.