The flame retardancy of layered double hydroxides (LDHs) correlates with their structure and dispersion in a polymeric matrix. To improve the flame retardant effectiveness of Mg-Al LDH in polyethylene (PE), 2-carboxy ethyl (phenyl) phosphinic acid (CEPPA) was adopted as a flame retardant modifier to prepare CEPPA-intercalated LDH (CLDH) by the regeneration method, which was then exfoliated in PE by melt blending in the form of a masterbatch prepared from solution mixing. By compounding CLDH with intumescent flame retardant (IFR) composed of ammonium polyphosphate (APP) and pentaerythritol (PER), the thermal degradation and combustion behaviors of the flame retardant PE-based composites were investigated to reveal the flame retardant mechanism between CLDH and IFR in PE. The reactions between CLDH and IFR were revealed to make a predominant contribution to the compact and fully developed char of PE/IFR/CLDH, which enhanced the flame retardancy of the composites.

SiO₂ has long been recognized as an inert diluent and usually used as an enhancing agent in thermoplastic polymers. Few reports are presented about its use as additive flame retardant. In this article, the flame retardant synergistic effect of SiO₂ with aluminum hydroxide (ATH) on linear low density polyethylene and ethylene-vinyl acetate (LLDPE/EVA) composites in the presence of a new compatibilizer, polyethylene (PE) grafted by fluoropolysiloxane (FS), prepared to improve the compatibility between polymers (LLDPE/EVA) and inorganic fillers (ATH and SiO₂), is investigated by means of limited oxygen index (LOI), cone calorimeter (CONE) and thermogravimetric analysis (TGA). The results show that the addition of SiO₂apparently increases the LOI value and decreases the heat release rate (HRR), mass loss rate (MLR), and specific extinction area (SEA). The TGA data shows further evidence that the synergistic mechanism of SiO₂ with ATH is mainly due to the physical process in the condensed phase leading to the formation of a more stable and compact barrier, which efficiently prevents the heat and mass transfer in fire. The good mechanical properties of the flame retardant materials implies the improved compatibility by the newly prepared compatibilizer.

Graphene nanoplatelets (GNPs) were prepared from expanded graphite (EG) with fully exfoliated structure via ball milling coupled with ultrasonication. The structure of multi-layered GNPs was characterized with transmission electron microscopy (TEM), scanning electron microscopy (SEM), X-ray diffraction (XRD), atomic force microscopy (AFM) and Raman spectroscopy. By compounding alumina trihydrate (ATH) with GNPs, the well dispersed mixture of ATH/GNP was obtained, and it showed high flame retardant effectiveness in polyethylene (PE). The peak heat release rate (peak-HRR) decreased by 20% was proven by a cone calorimeter with the addition of GNPs as low as 0.2 wt % in PE/ATH. The results of thermogravimetric analysis (TG) illustrated the improved thermal stability and lower weight loss rate of PE/ATH/GNP than PE/ATH. A protective char with GNPs was evidenced by SEM and X-ray photoelectron spectroscopy (XPS). The well exfoliated structure and good dispersion of GNPs accounted for the formation of effective barrier, which made a profound contribution to the enhanced flame retardancy.

A polymer ceramic precursor material—polycarbosilane (PCS)—was used as a synergistic additive with magnesium hydroxide (MH) in flame-retardant ethylene–vinyl acetate copolymer (EVA) composites via the melt-blending method. The flame-retardant properties of EVA/MH/PCS were evaluated by the limiting oxygen index (LOI) and a cone calorimeter (CONE). The results revealed a dramatic synergistic effect between PCS and MH, showing a 114% increase in the LOI value and a 46% decrease in the peak heat release rate (pHRR) with the addition of 2 wt.% PCS to the EVA/MH composite. Further study of the residual char by scanning electron microscopy (SEM) proved that a cohesive and compact char formed due to the ceramization of PCS and close packing of spherical magnesium oxide particles. Thermogravimetric analysis coupled with Fourier-transform infrared spectrometry (TG–FTIR) and pyrolysis–gas chromatography coupled with mass spectrometry (Py–GC/MS) were applied to investigate the flame-retardant mechanism of EVA/MH/PCS. The synergistic effect between PCS and MH exerted an impact on the thermal degradation products of EVA/MH/PCS, and acetic products were inhibited in the gas phase.