To restrict the thermal expansion displacement of X80 tunnel pipelines, anchor blocks are commonly designed and installed at entrances and exits of tunnels, which makes the anchor block design one of the most important issues. As well known, the key step for anchor block design is to calculate the thrust acting on the anchor block caused by the thermal expansion displacement. In this paper, an analysis method of the thrust is proposed, considering the effects of the vertical earth pressure, transverse horizontal earth pressure, internal pressure, temperature variation, and pipeline–soil friction. Using the condition of deformation compatibility and the hypothesis of stagnation point, the axial force of tunnel pipelines is derived by the unit force method. By combining the compatibility condition between the transition segment length of anchored side pipelines and the displacement of anchor blocks, the thrust acting on anchor block is derived. Using the analytical method and finite-element software...
Girth welds are weak points in pipelines, and failures occur frequently. In a gas transmission pipeline, a girth weld experienced cracking, prompting a failure analysis using experimental methods and finite element analysis (FEA). Experimental results showed that X-ray non-destructive testing (NDT) revealed cracks, porosity, and lack of fusion in the girth weld. However, the hardness and microstructure of the material showed no abnormalities. During operation, the pipeline experienced an increase in soil cover and was subjected to ground subsidence and vehicle loads. Finite element analysis was conducted on the defective girth weld under different conditions, including varying soil cover depths, different levels of subsidence, and varying vehicle loads, to examine the pipeline’s stress response. The results indicated that the combination of soil cover, subsidence, and vehicle loads led to pipeline failure, whereas none of these factors alone was sufficient to cause girth weld failure. To prevent such failures from occurring again, the following measures are recommended: strengthen on-site welding quality control of girth welds, conduct inspections for defects in girth welds of in-service pipelines, and promptly address any defects that exceed acceptable limits.
Three current paths are proposed, and theoretical analysis and laboratory tests are carried out to investigate the root causes of bearing failure in IGBT inverter-fed locomotives and EMUs. The three types of current paths that run through the drive unit bearings and axle box bearings used on EMUs and electric locomotives are classified as the primary side current path, the main traction system current path, and the current path between the vehicles of the EMU or electric locomotive and the vehicles it hauls. The research found that the EDM current path in the main traction system caused by common mode voltage is distinguished as the main cause resulting in the failure of the bogie motor bearings or the bearings of the load connected to the motor shaft. The cause of common mode voltage is analyzed, and the thresholds of current density and voltage without causing bearing damage are analyzed and presented. The lab tests carried out on the bearings on the main traction system’s current path verified that the current path does exist. The proof to identify electric erosion, such as craters and washboards, and corresponding measures to prevent the failure of bogie bearings are proposed. Further research about the other two current paths is urgent and necessary.