Additives can improve the efficiency of anaerobic digestion by increasing biogas production, reducing air pollution, and preventing ammonia inhibition. Biological or chemical supplementation can also improve the economic efficiency of anaerobic digestion. However, the effects of specific additives on biogas production can vary, depending on the type of supplement used. This research utilizes the additives on an industrial scale and monitors the optimization of the anaerobic digestion operating parameters after their addition. The various AD additives were examined in a sufficient cycle of operation for three biogas plants located in northern Greece. In this manner, the effectiveness was investigated in multiple initial feeds and unstable operating situations caused by the seasonality of specific feedstocks. The existing operation state in the three biogas plants was recorded before and after adding the supplements. The addition of zeolite contributed to the reduction in the total ammoniacal nitrogen values in BG01 and BG03 plants. 8.4 tn of zeolite were added to the BG01 and BG03 plants over a period of two months. Low levels of trace element concentrations were observed in the BG02 plant; this issue was addressed by adding 5 kg of a trace element mixture every week over a period of 60 days. Introducing additives proved to be a stabilization factor in AD performance and an inhibition mediator.

Biogas production from organic waste is a promising renewable energy source, but achieving optimal production and digester stability can be challenging. This study investigated the impact of the Evogen microbial additive on biogas production and digester status in two biogas plants (BG01 and BG02). Microbial abundance and physicochemical parameters were analyzed to assess the effects. The results show distinct microbial community shifts in Evogen-treated digesters, with increased abundance of methanogenic archaea and hydrolytic bacteria, indicating improved anaerobic digestion. Evogen supplementation positively influenced digester performance, as evidenced by higher alkalinity buffer capacity (FOS/TAC ratios), indicating enhanced acidification and methanogenesis, along with reductions in total solids and volatile solids, demonstrating improved organic matter degradation. Evogen-treated digesters exhibited significantly higher biogas production and improved process stability, as indicated by volatile fatty acids (VFAs) profiling. The dominance of Firmicutes, Synergistetes, Proteolytic Bacteroidetes and Actinobacteria highlighted their roles in substrate degradation and VFA production. The findings contribute to optimizing biogas production systems and understanding complex microbial interactions within anaerobic digesters. The addition of Evogen influenced microbial community composition and dynamics, potentially altering substrate utilization, metabolic interactions and overall community structure.

The addition of biocarriers can improve biological processes in bioreactors, since their surface allows for the immobilization, attachment, protection, and growth of microorganisms. In addition, the development of a biofilm layer allows for the colonization of microorganisms in the biocarriers. The structure, composition, and roughness of the biocarriers’ surface are crucial factors that affect the development of the biofilm. In the current work, the aluminosilicate zeolites 13X and ZSM-5 were examined as the main building components of the biocarrier scaffolds, using bentonite, montmorillonite, and halloysite nanotubes as inorganic binders in various combinations. We utilized 3D printing to form pastes into monoliths that underwent heat treatment. The 3D-printed biocarriers were subjected to a mechanical analysis, including density, compression, and nanoindentation tests. Furthermore, the 3D-printed biocarriers were morphologically and structurally characterized using nitrogen adsorption at 77 K (LN₂), scanning electron microscopy (SEM), and X-ray diffraction (XRD). The stress–strain response of the materials was obtained through nanoindentation tests combined with the finite element analysis (FEA). These tests were also utilized to simulate the lattice geometries under compression loading conditions to investigate their deformation and stress distribution in relation to experimental compression testing. The results indicated that the 3D-printed biocarrier of 13X/halloysite nanotubes was endowed with a high specific surface area of 711 m²/g and extended mesoporous structure. Due to these assets, its bulk density of 1.67 g/cm³ was one of the lowest observed amongst the biocarriers derived from the various combinations of materials. The biocarriers based on the 13X zeolite exhibited the highest mechanical stability and appropriate morphological features. The 13X/halloysite nanotubes scaffold exhibited a hardness value of 45.64 MPa, which is moderate compared to the rest, while it presented the highest value of modulus of elasticity. In conclusion, aluminosilicate zeolites and their combinations with clays and inorganic nanotubes provide 3D-printed biocarriers with various textural and structural properties, which can be utilized to improve biological processes, while the most favorable characteristics are observed when utilizing the combination of 13X/halloysite nanotubes.

Insect farming generates frass as a co-product alongside insect biomass, creating interest in its valorization within circular bioeconomy strategies and in its use as a fertilizer, soil improver, or plant biostimulant. This review adopts a claim-led framework linking product classification, composition, post-treatment, microbiological safety, environmental risks, and the evidence required to support specific agronomic claims, with particular emphasis on the EU regulatory context. Evidence from incubation, pot, greenhouse, and field studies, together with regulatory and technical sources, show that frass is a heterogeneous material whose performance depends on insect species, rearing substrate, product fraction, soil conditions, application rate, and processing history. Its relevance is increasing, particularly in regions where insect farming is expanding under established regulatory and industrial frameworks, including the European Union, North America, and parts of Asia. Across the reviewed evidence, the most scientifically and regulatorily defensible current positioning of frass is as a product-specific fertilizer or soil improver, whereas broader biostimulant or plant-protection claims require stronger product-level evidence. The review further concludes that safe and credible deployment depends on transparent characterization, appropriate hygienization and storage, contaminant screening where relevant, and claim-specific alignment with the applicable regulatory route.

The addition of biocarriers can improve the biological processes appearing in a bioreactor since their surface allows the immobilization, attachment, protection, and growth of microorganisms. In addition, the development of a biofilm layer allows the colonization of microorganisms in the biocarriers. The structure, composition, and roughness of the biocarriers' surface are crucial factors that affect the development of the biofilm. In the current work, the aluminosilicate zeolites 13X and ZSM-5 were examined as the main building components of the biocarrier scaffolds, using bentonite, montmorillonite, and halloysite nanotubes as inorganic binders in various combinations. 3D printing was utilized to form pastes into monoliths that underwent heat treatment. The 3d-printed biocarriers were subjected to a mechanical analysis, including density, compression, and nanoindentation tests. Furthermore, the 3d-printed biocarriers were morphologically and structurally characterized using nitrogen adsorption at 77 K (LN2), scanning electron microscopy (SEM), and X-ray diffraction (XRD). The stress-strain response of the materials being studied was obtained through nanoindentation tests combined with finite element analysis (FEA). These tests were also utilized to simulate the lattice geometries under compression loading conditions to investigate their deformation and stress distribution in relation to experimental compression testing. The results indicated that the 3d-printed biocarrier 13X/halloysite nanotubes was endowed with high specific surface area and extended mesoporous structure. Due to these assets, its bulk density was one of the lowest observed amongst the biocarriers derived from the various combinations of materials. The biocarriers based on the 13X zeolite exhibited the highest mechanical stability and appropriate morphological features. The 13X/halloysite nanotubes scaffold exhibits a moderate hardness value compared to the rest, while it presents the highest value of modulus of elasticity. In conclusion, Aluminosilicate zeolites and their combination with clays and inorganic nanotubes afford 3d-printed biocarriers of various textural and structural properties, which can be utilized to improve biological processes.

Additives can improve the efficiency of anaerobic digestion by increasing biogas production, reducing air pollution, and preventing total ammoniacal nitrogen (TAN) inhibition. Biological or chemical supplementation can also improve the economic efficiency of anaerobic digestion. However, the effects of specific additives on biogas production can vary depending on the type of supplement used. This research utilizes the additives on an industrial scale and monitors the optimization of the anaerobic digestion operating parameters after their addition. The various AD additives were examined in a sufficient cycle of operation for three biogas plants located in northern Greece. In this manner, the effectiveness was investigated in multiple initial feeds and unstable operating situations caused by the seasonality of specific feedstocks. The existing operation state in the three biogas plants was recorded before and after adding the supplements. In all three cases, lower concentration levels were observed in many of the examined trace elements. Introducing additives proved to be a stabilization factor in AD performance and inhibition mediator.